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Dive into the future of recycling with our PET Bottle Processing Recycling Washing Machine/Washing Plant. Featuring a high-torque, twin-screw extruding unit, this state-of-the-art, next-generation machine is designed for high-speed, high-torque, and high-power operations. It embodies technological advancements derived from China's most sophisticated manufacturing techniques, pushing the boundaries of efficiency and innovation.
Discover the unrivaled advantages of our cutting-edge machine:
1. Unparalleled Efficiency: Experience automation at its finest with reduced power consumption, delivering optimal performance with minimal energy use.
2. Bespoke Screw Design: Tailored to meet diverse material requirements, our screw and barrel options include 38CrMoAL or bimetallic materials, ensuring flexibility and durability.
3. Superior Viscosity Management: Achieve the ideal viscosity of PET effortlessly, bypassing complex pre-crystallization dryer systems. With only a slight reduction in intrinsic viscosity (IV), enhance IV by incorporating suitable additives, optimizing the recycling process.
5. Longevity Guaranteed: Engineered for durability, our machine is built to last, offering a long service life for sustained productivity.
Explore other variants within this exceptional range of machines, each crafted for specific requirements.
|
Model |
TSSK20 |
TSSK30 |
TSSK35 |
TSSK50 |
TSSK65 |
TSSK72 |
TSSK92 |
|
Screw diameter(mm) |
21.7 |
30 |
35.6 |
50.5 |
62.4 |
71.2 |
91 |
|
Rotary speed(rpm) |
600 |
400 |
400/600 |
500/600 |
400/500 |
400/500 |
400/500 |
|
Main motor power(kw) |
4 |
11 |
11/15 |
37/45 |
55/75 |
90/110 |
220/250 |
|
L/D |
32-40 |
28-48 |
32-48 |
32-48 |
32-48 |
32-48 |
32-40 |
|
Capacity(kg/h) |
2-10 |
5-30 |
10-80 |
20-150 |
100-300 |
300-600 |
600-1000 |
Explore the strategic layout of our machine, designed for seamless integration and maximum efficiency.
Immerse yourself in more detailed machine photographs, capturing the design and functionality.
Crystallization: Achieve optimal crystallization for superior material quality and performance. Dryer: Pre-dry PET flakes efficiently, ensuring optimal processing conditions.
Volume: Spacious 1000L capacity for high-volume operations.
Heater Power: Robust 36kW heating capability for swift and consistent performance.
Heating Method: Powered by electricity, delivering reliable and precise temperature control.
Blower Power: 4kW for effective air circulation and drying efficiency.
Mixer Power: Efficient 2.2kW for seamless blending and material consistency.
Mixer Shaft: Constructed from high-grade SS304 for enhanced strength and longevity.
Materials: Interior crafted from stainless steel, with an A3 exterior and a protective warm insulation layer.
User-Friendly Design: The hopper features an open door, simplifying operation and accessibility.
Single Screw Feeder: Precisely engineered for feeding flakes into the extruder with accuracy and stability.
Ensure even and stable feeding of PET flakes into the extruder with our single-screw feeder, optimizing material flow.
Horizontal Screw Parameters: Carefully calibrated for peak performance and reliability.:
Screw Diameter:φ60
Power:1.5kW
Hopper Material: Premium SS304 for enhanced durability and performance.
The hopper includes a sight glass, allowing operators to monitor material levels easily.
Twin Screw Extruder Machine: A powerhouse of innovation and efficiency, designed for superior processing.
Barrel Number: 10
Length of Barrel #1-10 is 234mm
Total Barrel Length: Approximately 2340mm, offering extensive processing capability.
Barrel #1-9 crafted from robust 38CrMoAl material, hardened to ≥61HRC, ensuring longevity and performance.
Each barrel section is water-cooled, utilizing single throttle and solenoid valves, with solenoid valves sourced from Italy for superior quality.
Barrel #1 designed for feeder access, Barrel #4: features an open design, optimized for natural degassing, Barrel #6, Barrel #68: open barrel for efficient vacuum degassing. All other barrels remain securely closed.
In the processing section, a robust stainless steel cover provides an unmatched layer of protection, ensuring superior durability and safeguarding against potential external impacts.
Diameter: 62.4 mm; L/D Ratio: 36:1, offering precise and efficient extrusion performance.
Centre Distance: 52mm, meticulously engineered for optimal balance and stability.
Screw Material: W6Mo5Cr4V2, crafted for exceptional strength and resilience in demanding conditions.
Rotating Speed (Counter Rotating): 400 RPM, delivering powerful and consistent processing.
A pair of robust screw shafts, designed with complete screw elements. The screw shafts are constructed from 40CrNiMo, expertly hardened to ≥61HRC for maximum durability and longevity.
As the material emerges from the die, it follows a pull-trap, noodle-like pelletizing path, essential for PET. To achieve superior pellet quality, a high-performance vacuum such as a roots pump is crucial.
Efficient screw cooling system featuring water regulation via advanced electric valves for precise temperature control.
High-quality screw elements engineered for optimal performance and durability.
Versatile vacuum options include the use of a Roots vacuum or Bipolar pump to enhance processing efficiency.
Integrated degassing on the extruder to ensure a high-quality output by removing impurities and air bubbles.
Durable water tank designed for effective cooling, ensuring the stability of the final product.
After emerging from the die, the material enters the water tank for cooling. Equipped with a rubber roller, the tank facilitates the transfer of the strap to a gale dryer, efficiently removing surface water.
Tank Length: 4m, providing ample space for effective cooling and processing.
The tank is constructed from high-quality SS304, while the bracket is made from Q235, ensuring robust performance.
Highly adaptable, the tank can be effortlessly moved up, down, forward, and backward to meet specific die and material requirements.
Power of the Gale Dryer Blower: 2.2 kW, delivering robust airflow for efficient drying.
Pelletizer, a vital component ensuring the proper size and shape of the final product.
A. Portal-shaped type pelletizer, designed for efficient and precise pellet formation.,High-durability horniness alloy rotary cutter ensures longevity and cutting precision.
B. Capacity:300 kg/hr, offering substantial output to meet high-demand processing requirements.
C. Motor Power: 4 KW, efficiently driving the pelletization process with robust energy output.
D. Cutter Diameter: 300 mm, designed for optimal cutting performance and scalability.
E. Blade Width: 20 mm, ensuring precise and consistent cuts with every operation.
F. Traction Speed: 30-90 m/min, providing versatile speed options for various processing needs.
G. Number of Cutter Gears: 32, facilitating smooth operation and consistent pellet quality.
H. Maximum Number of Lines: Less than 60, tailored for efficient and organized processing.
Final Pellets and Raw Material, expertly processed for exceptional quality and application suitability.
For further information on this exemplary machine, kindly contact us. We are eager to provide you with detailed photos and videos.
1. Included with the machine, we supply the following essential documents:
2. We offer a one-year quality guarantee. If any malfunction within this period is deemed our responsibility, we will swiftly provide replacement parts via DHL or another method within 7 working days and deploy technicians for necessary maintenance-all costs covered by us.
3. Post the one-year guarantee, should you require, we offer payable spare parts and technician visits for maintenance. Any required spares can be expedited to you promptly.
4. We are confident that our quotation aligns with your needs, and we are more than willing to provide any additional information you may require.
5. 24-Hour Service: Cell: +86-13915707468, always at your service for any inquiries or support.
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