Consumer Plastic HD LDPE PP Bottles Films Woven Bags Recycling Washing Machine

Product Description

Presenting the pinnacle of recycling technology for waste and consumer plastics: the PE/PP/Pet/HDPE Bottles Scraps Flakes/Films/Woven Bags Recycling System. This all-encompassing Crushing, Hot/Cold Washing, Drying, and Granulation Line is meticulously engineered to transform soiled films into pristine, reusable resources. Begin with direct washing and follow up with pelletizing, injection, or repurposing the material for other groundbreaking applications.

1. Witness extraordinary efficiency with our expertly crafted process flow: conveyer belt - crusher - screw loader - floating washer - screw loader - friction machine - screw loader - dewatering unit - screw loader - hot pipe dryer.

2. Adjust the system capacity to fit your exact requirements, offering options from 300kg/h, 500kg/h, 800kg/h, 1000kg/h, 1500kg/h, to 2000kg/h, guaranteeing peak performance for your specific production scale.

3. Personalize the number of components to match your unique needs. For example, select from one, two, or even three sets of floating washers depending on the contamination level of your raw materials.

4. Choose between a fully automated or semi-automated line based on your operational preferences and production requirements.

5. Our state-of-the-art technology is SGS certified and adheres to CE standards, ensuring the utmost quality and safety of our recycling line.

6. After drying, the water content in the material can be minimized to an impressive 5-8%, depending on the film's thickness.

This specialized plastic machine is expertly designed for processing PE, PP, PVC, PET, and BOPP materials, providing an effective solution for the crushing, washing, and drying of waste plastic products. It skillfully processes waste and contaminated agricultural films, packaging materials, and hard plastics, treating them thoroughly and systematically.

1. Raw Material & Final Product:

Raw material & Formulation	Post-consumer PPPE agricultrufal film, shopping bags
Final Product & Output Capacity	300Kg/h
Description of Final Product	1. Moisture: max 5% 2. Bulk density: 0.3G/CM3 3. Particle size: 50-80mm (can be designed as per special requirement)

2. Work Condition:

Warehouse/Workshop	Dimension (M*M*M): 50(L)×8(W)×5(H); If workshop is small, turn the machine around.
Power supply & Installation power	3-phase, 380 V, 50 Hz; (do as customer's request)
Wire/cables(provide by customer)	Wires/cables from power supply to control cabinet of this production line; all electrical cables from control cabinet to each machine.
Water supply hose/pipe(provide by customer)	Water supply to machines and pools

3. Energy Consumption:

Installation power	100Kw ( Actual Consumption 150Kw )
Water supply	Consumption: ~8 tons per hour recycling water. Pressure: 0.6Mpa
Manpower	3 Persons

Every component and part list

Item	Name	Specification	Quantity
1	Belt conveyer	2.2kw	1 pc.
2	Label separator machine	22kw	1 pc.
3	Belt convener	2.2 kw	1 pc.
4	Crusher	37kw	1 pc.
5	380 Screw loader	2.2kw	1 pc.
6	Hot washer	5.5kw	1 pc.
7	380 Screw loader	2.2 kw	1 pc.
8	Friction washer	11kw	1 pc.
9	200 Single screw rinsing washer	2.2kw	1 pc.
10	Screw loader	2.2kw	1 pc.
11	200 Single screw rinsing washer	2.2kw	1 pc.
12	Screw loader	2.2kw	1 pc.
13	Centrifugal dewaterer	5.5 kw	1 pc.
14	Pipe drying system	24 kw+4kw*2	1 pc.
15	Storage bunker	1 m3	1 pc.
16	Electrical equipment	schineder	1 pc.

The comprehensive machine line


Explore detailed factory photos for a closer look at our facilities
The belt conveyer proficiently transports materials to the crusher, where they are reduced to smaller, manageable sizes.

The crusher is engineered to convert large films and bags into convenient, smaller particles.
Following crushing, the screw loader efficiently moves the material into the washer tank for comprehensive cleaning.
1.Effective Length: 4000mm
2.Power of Motor: 2.2kw
3.Screw Diameter: 200mm
4.Screw Speed:25rpm
5.Material : Stainless Steel
6.Discharging Mode: Bottom Discharge
7.Quantity of Roller : 4
8.Dimension: 6000*1200*1850mm
9.Weight: 1220kg

Washer Tank
1.Main motor power:2*2.2kw
2.Width: 1.5m
3.Effective Length:6000mm
4.Water need:5-10T
5.Material:Stainless steel

Dewater machine
1.Motor power:75kw
2.Sewage motor:2.2kw
3.Aperture of sieve:φ3mm
4.Rotary speed:1480rpm
5.Dewatering method:Centrifugal
6.Dimension:6000*1200*1850mm
7.Weight:1220kg
7.Material:Carbon steel

Pipe dry system
1.Power of blower motor:11kw
2.Heating power:48kw
3.Material of stacker:Stainless steel
4.Cooling method:Blowing
5.Length of tube :18m
6.Diameter of tube:Φ219mm
7.Dimension :3400 x2700 x2100mm
8.Weight : 300kg
Screw dryer with hot wind


For more intricate details of this machine, feel free to contact us. We are more than happy to provide additional photos and videos. We can also customize the design to perfectly suit your raw material needs.
Production steps

1. With each machine, we supply the following essential documents to ensure seamless operation:

1. Comprehensive machine layout
2. Detailed electricity diagram
3. Official machine certificate
4. General manual book/maintenance book

2. At Zhangjiagang Jorbin Machinery Co., Ltd., we are committed to ensuring your complete satisfaction with a comprehensive one-year quality guarantee that underscores our dedication to excellence. Within this period, should any malfunction arise due to our responsibility, rest assured, we will promptly dispatch replacement spare parts via DHL courier or another reliable service within 7 working days upon receiving your notification. Moreover, for your convenience, our expert technicians will travel to the buyer's factory to conduct necessary maintenance, with all associated costs, including travel and labor, fully covered by us.

3. Extending our support beyond the one-year guarantee, we remain steadfast in offering our invaluable services to you. Should you need assistance, you can count on receiving high-quality, reasonably-priced spare parts, along with the proficiency of our technicians for on-site maintenance visits. In the event of any component damage, we assure you of our swift response to dispatch replacements with the utmost urgency, ensuring your operations continue seamlessly.

4. We firmly believe that our quotation is meticulously tailored to meet your specific requirements with precision and care. If you have any questions or seek further clarification, we are more than pleased to offer additional information and unwavering support. Your satisfaction is our priority, and we are here to assist you every step of the way.