Plastic PVC EPS XPS ABS EVA Film Recycling Pelletizer Granulating Extrusion Machine

Product Description

Introducing the Plastic Film Recycling Pelletizer Granulating Extrusion Machine by Zhangjiagang Jorbin Machinery Co., Ltd: a versatile solution for HDPE, LDPE, PP, PVC, EPS, XPS, ABS, and EVA processing. This innovative machinery offers a range of customization options, including water-ring hot die face pelletizing - both vertical and horizontal - and wind cooling die face pelletizing, catering to every material's unique requirements.

Experience seamless efficiency as materials undergo cutting, pre-drying, pre-heating, pre-homogenizing, and compacting within the advanced shredding/compactor drum, optimizing preparation for further processing.

This machine revolutionizes processing by handling various materials directly, eliminating the need for upstream pre-shredding. Enjoy significant operational cost reductions as efficiency is maximized.

Benefit from reduced power consumption per kilogram with high throughput. This system minimizes floor space utilization and requires minimal operator attendance for streamlined operations.

This state-of-the-art line effectively processes a diverse range of wasted thermo plastics:
such as PA, PP, PS, PE, EPE, EPS, PET, UPS, and ABS Film, including agricultural film, farm film, and large bags,.

Our ingenious screw design accommodates a variety of plastics, optimizing the machine for hard materials or diverse film types.

Compatible material types include woven bags, printed LDPE film, film rolls (loose or bundled), agricultural film waste, foamed plastics (EPS), and fiber materials.

 

For enhanced safety, a metal detector can be installed on the belt conveyor system.

Customers have the option to install a metal detector on the belt. This feature identifies metal contamination; upon detection, it alarms and halts operations, allowing for the removal of contaminants before restarting the conveyor.

Machine detail parameter

Item NO.	Item name	Quantity	Power
1	Belt conveyor	1set	1.5kw
2	Φ100/33 single screw extruder	1 set	75kw
3	Compactor	1 set	55kw
4	Hydraulic screen changer system	1 set	1.5kw
5	Water-ring die face cutting system	1 set	1.5kW
6	Chute	1 set	---
7	Centrifugal dryer	1set	5.5kw
8	Wind transmission system	1 set	3kw
9	Storage Silo	1 set	---
10	Electrical control box	1 set	---

Why Choose Our Machine?
1. Efficiency Redefined: Our machine is fully automatic, ensuring high efficiency with reduced power consumption.
2. Tailored Screw Design: We customize the screw according to customer-specified materials, offering options in 38CrMoAL or bimetallic construction.
5. Enjoy pellet production that is completely devoid of air bubbles.
6. Longevity Guaranteed: Our machine is designed for long-lasting performance.

Compactor Advantages
1. Cutting-Edge Counter Current Technology
Enjoy unparalleled process stability with enhanced material intake, delivering a consistently high output across a broader temperature range.
Experience greater flexibility and reliability, compatible with a wide variety of materials.
Achieve increased throughput with the same plant size, enhancing productivity like never before.
2. Smart Start System
Operating has never been easier-enjoy logical, structured handling with an ultramodern ergonomic touchscreen display.
Simplified user interface with fewer buttons enhances user-friendliness, supported by extensive automation with comprehensive control packages.
Easily manage your operations with the right recipe for every application. Utilize saved processing parameters conveniently through our recipe management system.
3. Energy-Saving Innovations
Achieve lower energy consumption through a comprehensive design and engineering package featuring new direct drive technology for the extruder screw.
Reduce production costs significantly with optimized control technology and high-grade, energy-efficient components, including superior motors.
Maintain constant oversight of energy consumption with a practical display on your operating panel, empowering you to implement specific measures for energy optimization.
Environmental Protection

Discover How Our Machine Operates
Embark on a seamless recycling journey with our cutting-edge Plastic PVC EPS XPS ABS EVA Film Recycling Pelletizer Granulating Extrusion Machine. The process begins as materials are adeptly fed into the revolutionary compactor/cutter. Here, you have the option to enhance efficiency by selecting from a belt conveyor, a whole film traction device, and more. In this innovative compactor/cutter, materials are meticulously cut, mixed, heated, dried, pre-compacted, and buffered, priming them for the next transformative stage. The hot, pre-compacted materials are then effortlessly integrated into the tangentially connected extruder, showcasing the brilliance of Counter Current technology.

Within the extruder, the material undergoes an incredible transformation! It is plasticised and degassed with precision, thanks to the extruder screw. This process ensures the flawless melting of the material. Furthering the purity, our screen changer diligently filters out impurities, allowing only pristine materials to proceed into the pelletizing system, ensuring unmatched quality of the final product.

Our machine is a versatile powerhouse, capable of processing a wide range of materials including HDPE, LDPE, LLDPE, PP woven bags, PVC film, PET film, and beyond. With this robust machine, the possibilities are endless, providing a comprehensive solution to your recycling needs.

Production line

Compactor cutter (with Harness the power of counter current technology! This innovation propels more material to the mouth of the screw feeder, significantly enhancing the machine's capacity and efficiency, making it an indispensable asset.

The superior performance of our compactor is driven by the dynamic interaction between the rotary and stable cutters. This system ensures that materials are expertly cut and compressed through friction, while the cutter base facilitates optimal melting and flow into the extruder, ensuring a smooth operation.

Cutter in compactor

Vertical pelletizing system

Vertical pelletizing system

Two round bar screen changer system

Centrifugal dryer

Vibration

Witness the brilliance of the water-ring hot die pelletizing process! After materials pass through our advanced screen changer, they emerge from the die where they are expertly cut into pellets. These pellets then journey through the chute to the centrifugal dryer, where they're dried to perfection. Aided by the blower system, they are efficiently stored in the silo. Our screen changers are adaptable, available in diameters of 200mm, 250mm, 280mm, 300mm, 350mm, 400mm, and more, tailored to meet your specific requirements.
The Final pellets of these water-ring pelleting way


Machine loading for shipping


Parameter of such kinds of machine

Type	L/D	Main power	Compactor power	Speed	Capacity(kg/h)
ML85	33	55KW	37kw	10-150	150-200
ML100	30/33	90KW	55kw	10-150	250-350
ML130	30/33	132KW	90KW	10-150	450-600
ML160	30/33	160KW	132KW	10-150	600-800
ML180	33/36	200KW	160KW	10-150	800-1000
ML200	33/36	250KW	200KW	10-150	1000-1200

1. We supply the following essential documents with the machine:

1. Machine layout
2. Electricity diagram
3. Machine certificate
4. General manual book/maintenance book

2. We are committed to quality with a one-year guarantee. If any malfunction is found to be our responsibility during this period, we'll promptly dispatch replacement parts via DHL or another trusted courier service within 7 working days of receiving a complaint. Additionally, our expert technicians will visit your factory for maintenance, with all costs covered by us.

3. After the one-year guarantee, we continue to support you with payable spare parts and technician's visiting maintenance services. We ensure that any required spare parts are sent to you as swiftly as possible.

4. We are confident that our quotation aligns with your requirements, and we stand ready to provide any additional information you may need.

5. 24Hours service: Cell+86-13915707468