Auto Plastic Granulator/Waste Plastic PP PE Pet Film Recycling Granulator

Product Description

Presenting the Waste Plastic PP PE HDPE LDPE PET Film Recycling Pelletizing Machine - an innovation in recycling technology. This state-of-the-art machinery features a water-ring hot die LDPE film granulation system, with adaptability for horizontal water-ring hot die face and wind cooling die face pelletizing methods. Thus, it adeptly caters to a plethora of material requirements, ensuring versatile and efficient recycling processes.

Experience unparalleled efficiency as materials are expertly cut, pre-dried, pre-heated, pre-homogenized, and compacted within the sophisticated shredding/compactor drum. This advanced compaction ensures optimal preparation for subsequent recycling stages.

Revolutionize your operations with our solution that allows numerous materials to be processed directly, bypassing the need for upstream pre-shredding. This innovation translates into significant operational cost savings, boosting your bottom line.

Achieve remarkable efficiency with lower power consumption costs per kilogram, while benefiting from high throughput. Our design reduces the floor space occupation and requires minimal operator attendance, streamlining your operations.

This exceptional recycling line is adept at processing various wasted thermoplastics with unmatched precision:
such as PA, PP, PS, PE, EPE, EPS, PET, UPS, ABS Film etc. Ideal for agricultural film/farm film and large-capacity big bags.

Our advanced screw designs cater to diverse plastic types, tailored for both hard materials and varying film types, ensuring adaptability to meet your specific recycling needs.

Expertly handle materials like woven bags, printed LDPE film, film (whether in rolls, loose, or bundled), agricultural film waste, foamed plastics (EPS), and fibers with ease.

 

Enhance your operational safety with a metal detector on the belt conveyor.

Customize your setup with the option to install a metal detector on the belt. This device safeguards the process by detecting metal, issuing an alert, and halting operations for safe removal before resuming the conveyor.

Delve into the intricate machine detail parameters

Item NO.	Item name	Quantity	Power
1	Belt conveyor	1set	1.5kw
2	Φ130/33 single screw extruder	1 set	132kw
3	Compactor	1 set	90kw
4	Hydraulic screen changer system	1 set	.2.2kw
5	Water-ring die face cutting system	1 set	2.2kW
6	Chute	1 set	---
7	Centrifugal dryer	1set	7.5kw
8	Wind transmission system	1 set	43kw
9	Storage Silo	1 set	---
10	Electrical control box	1 set	---

Explore the unparalleled advantages of our cutting-edge machine:
1. Efficiency redefined: Enjoy the benefits of an automatic system with minimal power consumption, enhancing productivity and sustainability.
2. Tailored screw design: We offer bespoke screw designs to accommodate different materials, with options for 38CrMoAL or bimetallic materials for screw and barrel construction.
5. Ensures air-free pellets for superior quality output.
6. Designed for longevity, promising an extended machine lifespan.

Uncover the exceptional advantages of the compactor:
1. Counter-current technology
Stability meets efficiency with improved material intake that delivers consistent high outputs across a broad temperature range.
Exceptional flexibility and reliability across diverse materials ensure seamless operation.
Maximize productivity with increased throughput, maintaining the same plant size for cost-effective operations.
2. Smart Start
Operational simplicity at its finest - enjoy a straightforward, logically structured interface with an ultramodern ergonomic touchscreen display for ease of use.
Embrace user-friendliness with fewer buttons, supported by high automation levels and extensive control packages for efficient operations.
Discover the perfect recipe for every application with saved processing parameters, easily accessible from the recipe management system at the push of a button.
3. Save
Embrace lower energy demands with an integrated package featuring innovative design and process engineering, including the new direct drive for the extruder screw.
Reduce production costs through optimized control technology and energy-efficient components like high-performance motors, ensuring maximum efficiency.
Stay informed with a practical energy display on your operating panel, offering a constant overview of energy consumption, empowering you to implement specific measures to optimize use.
Champion environmental protection with advanced technological solutions.
Explore more captivating photos of our machinery.
Detailed layout of the machine setup includes:

1. Belt conveyor 2. Compactor 3. Single screw extruder
4. Screen changer: An essential component for filtering and ensuring the purity of the material flow. 5. Pelletizing die: This vital tool shapes the plastic into uniform pellets, ensuring high-quality output. 6. Chute: Seamlessly guides the material flow, minimizing waste and enhancing efficiency. 7. Centrifugal dryer: Efficiently removes moisture, ensuring dry, ready-to-use pellets.
8. Vibration: A key process that aids in the separation of pellets, enhancing the uniformity of the final product. 9. Wind transmission system: Innovatively transports materials with precision, ensuring smooth operation. 10. Silo: Securely stores large quantities of processed material, ready for packaging or further processing.

Machine line: A comprehensive and sophisticated system engineered for high efficiency and productivity.

Belt conveyer: Designed for smooth material transport, with an optional metal detector to ensure the separation of metal contaminants, safeguarding the quality of your product.

Compactor: Equipped with cutting-edge technology for optimizing the material processing. Counter current technology: Innovatively designed to enhance material flow into the screw feeder, significantly boosting machine capacity and performance.

Functioning through the dynamic interplay of rotary and stable cutters, the material is precisely cut and compacted. Friction generates heat, aiding in the melting and smooth extrusion of the material.

The whole line of the machine: Engineered for maximum efficiency, each component works in harmony to deliver unparalleled results.

Extruder with horizontal water-ring cutter system: A state-of-the-art system that ensures precise cutting and consistent pellet production.

Gear box: Designed for high torque and low noise, complemented by an external cooling recycling system that ensures optimal performance.

Screw: Expertly crafted from 38CrMoA1A, it undergoes nitrogen treatment for enhanced durability and performance.

Barrel: Constructed from high-grade 38CrMoAlA, with nitrogen treatment and wind-cooling, it includes a temperature controller for precise operations.

Lubrication: Features a forced lubricating system, ensuring smooth and reliable operation throughout the process.

Vacuum system: Powered by a robust 2.2kW vacuum pump motor, it efficiently removes air for superior product quality.

Machine line: A robust and cohesive system designed to enhance productivity and ensure superior quality output.

Horizontal hot die water-ring pelletizing way: An advanced method that ensures uniformity and quality in pellet production.


Vertical water-ring pelletizing way: Offers an innovative approach for consistent and high-quality pellet formation.

Final pellets: Produced with precision, these pellets meet the highest quality standards for various applications.



Parameter of such kinds of machine: Meticulously detailed to ensure optimal performance and adaptability to specific needs.

Type	L/D	Main power	Compactor power	Speed	Capacity(kg/h)
ML85	33	55KW	37kw	10-150	150-200
ML100	30/33	90KW	55kw	10-150	250-350
ML130	30/33	132KW	90KW	10-150	450-600
ML160	30/33	160KW	132KW	10-150	600-800
ML180	33/36	200KW	160KW	10-150	800-1000
ML200	33/36	250KW	200KW	10-150	1000-1200

1. We supply the following essential documents with the machine: A comprehensive package to facilitate smooth operation and maintenance.

1. Machine layout: A detailed schematic to guide setup and operation, ensuring efficient use of space and resources.
2. Electricity diagram: Provides clear instructions for electrical connections, ensuring safe and effective installation.
3. Machine certificate: Official documentation certifying compliance with industry standards and regulations.
4. General manual book/maintenance book: Offers comprehensive guidance on machine operation and upkeep, ensuring longevity and optimal performance.

2. We provide a one-year quality guarantee. Should any malfunction be deemed our responsibility, we commit to sending replacement parts via DHL or alternative courier within 7 workdays of complaint receipt. Additionally, we offer technician visits for maintenance, with all associated costs covered by us.

3. Post-guarantee support: We offer payable spare parts and technician visits for maintenance. Prompt supply of replacement parts ensures minimal downtime, maintaining your operation's efficiency.

4. We are confident that our quotation aligns with your expectations. Please feel free to request further information, and we will be pleased to assist.

5. 24Hours service: Our commitment to exceptional customer support is unwavering, ensuring assistance whenever you need it. Cell+86-13915707468: For immediate support, please contact our dedicated service line.