Two Stage Step Extrusion PP PE Agricultural Film Plastic Recycling Granulator Machine

Product Description

Two Stage Step PP PE Agricultural Film plastic recycling Granulaiton Granulator Machine,LDPE film recycling pelletizing machine,with Compactor is mainly used for PA, PP, PS, PE, EPE, EPS,PET,UPS,ABS Film etc.

The film material is send to compactor by belt conveyer. There is rotary cutters are installed on the cutter plate.And there is also stable cutter are installed on the side of compactory. By the high speed of rotary cutter, the film will be crushed into small pieces. Meanwhile the by the friction of rotary and cutter, cushed material will be get together by its hot to increase its density. And also the wet water will be vaporated. Together film will be send into the extruder by centrifugal force.This will improve the capacity of film material.

Two stage machine with two screen changer, so that it can fliter much more impurity. Meanwhile the machine with one vacuum degassing and one natural degassing, then the final pellets will be more beautiful. The machine is with high performance and high efficiency.
 

The advantages of this machine
1. Highly efficent: the machine is automatic and with less power consumption.
2. Special screw design: We will design the screw up to customer different material and the material of screw and barrel can be 38CrMoAL or bimetallic.
3. High capacity: the capacity of the machine is about 200kg/h
4. Material come out more stably: material go through from the first stage to the second stage, with two screen changer, much more impurity will be filterd and the material come out from the die won't broken down.
5. Beautiful pellets: two degassing system, no air in the pellets.
6. The machine wih long life.

Advantage of our compactor
1. Counter current technology
Hight process stability thorugh improved material intake ensures constantly high output over a considerably broader temperature rang
Higher flexibility and operational reliability with a variety of materials
Increased throughputs with the same plant size for more productivity
2. Smart Start
Remarkably easy operate thanks to logical, clearly structured and simplified handing and ultramodern ergonomiic touchscreen disply.
Fewer buttons, more user-friendliness-thanks to high degree of automat on including extensive control packages.
The right recipe for every application-saved processing paramerter can be loaded easily and conveniently from the recipe management system at the push of a button
3. Save
Lower specific energy requirements thanks to a complete package featuring design and process engineering measures including the new direct drive for the extruder screw
Lower production costs through optimised control technology and high-quality, energy-efficient components such as high-performance motors
Additionally, the parctical energy dispaly on your operating panel gives you a constant overvies of eenergy consumption at all times, thus enabling you to take specific measures to optimise consumption
Feature

1. High precision gear box, high carrying capacity, steady driving, low noises.

2. Newly designed barrel and screw ensure better melt uniformity, low melt temperature and much higher production.
3. For most applications, standard nitrided steel is used for barrels and screws with high corrosion-resistant. the unusual material can be processed by choosing two species of metals.
4. The PID meter keeps the temperature steady and accurate.
5. hydraulic pressure screen changer, changing screen is easy and finished within a few minutes.

ML100-100 two stage Machine detail parameter

Item NO.	Item name	Quantity	Power
1	Belt conveyor	1set	2.2kW
2	Φ100/28single screw extruder	1 set	90kW
3	Compactorr	1 set	55kW
4	Hydraulic screen changer system	1 set	2.2kW
5	Φ100/10 single screw extruder	1 set	37kW
6	Hydraulic screen changer system	1 set	2.2kW
7	Water-ring die face cutting system	1 set	2.2kW
8	Chute	1 set	---
9	Centrifugal dryer	1set	7.5kW
10	Vibration	1set	2*0.22kW
11	Wind transmission system	1 set	4kW
12	Storage Silo	1 set	---
13	Electrical control box	1 set	---

The layout of this machine


1. Belt conveyor 2. Compactor 3. SJ100/28 single screw extruder
4. Hydraulic screen changer 5. SJ100/10 single screw extruder 6. Hydraulic screen changer
7. Vertical water-ring granulation system 8. Chute 9. Centrifugal dewatering

Machine designed specifically for our esteemed client in India

Explore more captivating photos of the machine in action
Belt conveyor, a reliable and efficient transportation solution




Compactor/cutter equipped with cutting-edge countercurrent features, smart start technology allows more material to be fed efficiently into the extruder, significantly boosting the machine's overall capacity.



From the initial stage to the subsequent phase, this advanced two-stage machinery boasts dual extruders and double screen changers with degassing. The material output is exceptionally stable, ensuring consistent capacity and high-quality results.
The water-ring pelletizing system offers adjustable speed control, allowing for precision in achieving desired pellet sizes tailored to specific requirements.


Our advanced centrifugal dryer and wind transmission system ensure materials are thoroughly dried and seamlessly transferred into the silo.

The intuitive PLC touchscreen provides effortless control of the machine, with clients on-site to test and verify its exceptional performance.

Efficient and high-quality material production

Machine carefully prepared and loaded for our valued client in India


Specifications and parameters of this high-performance machine

 

Model		Screw diameter(mm)	L/D	Capacity (kg/h)
ML-100/100	SJ-100	100	26~33	250~300
	SJ-100	100	10
ML-120/120	SJ-120	120	26~33	300~400
	SJ-120	120	10
ML-150/150	SJ-150	150	26~33	500~600
	SJ-150	150	10
ML-180/180	SJ-180	180	26~33	800~1000
	SJ-180	180	10

For detailed information, please do not hesitate to contact us. We can provide you with a comprehensive array of photos and videos showcasing the machine's capabilities.


1. We supply the following essential documents with the machine:

1. Machine layout blueprint
2. Comprehensive electricity diagram
3. Official machine certification
4. Comprehensive manual book and maintenance guide

2. We offer a one-year quality guarantee. Should any machine malfunction be attributed to us within this period, we will promptly dispatch the necessary spare parts via DHL or another courier within 7 working days of receiving the complaint. Our technicians will also visit the buyer's factory for maintenance, all at our expense.

3. Beyond the one-year guarantee period, we offer paid spare parts and technician visits for maintenance. We ensure the swift dispatch of any required spares as quickly as possible.

4. We are confident that our quotation addresses your requirements, and we are eager to provide you with any additional information you may need.

5. 24/7 Service: Contact us anytime at Cell+86-13915707468