| Customization: | Available |
|---|---|
| After-sales Service: | 24 Hours |
| Warranty: | 1year |
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Dive into the future of recycling with our Single Screw Extruder Film Recycling Pelletizing Line! This cutting-edge solution is masterfully engineered to breathe new life into waste materials, including BOPP films, agricultural films, and beyond, by transforming them into high-quality pellets. Embrace versatility with our program that includes Water-ring Hot Die LDPE Film Granulation and HDPE Film Pelletizing Machinery, delivering a vertical water-ring hot die face pelletizing process. Whether you require a horizontal water-ring hot die face pelletizing way or the efficiency of wind cooling die face pelletizing, our machinery is crafted to cater to the diverse demands of various materials.
Experience the seamless process where materials are meticulously cut, pre-dried, pre-heated, pre-homogenized, and compacted within our advanced shredding/compactor drum. This ensures your operation runs smoothly and efficiently, preparing the materials for the next transformative step.
Unlock a streamlined recycling process with our technology, allowing many materials to be processed directly without the need for upstream pre-shredding. This innovation translates to a significant reduction in operational costs, empowering you to achieve more with less.
Elevate your production with less power consumption cost per kilogram, ensuring high throughput and reduced floor space occupation. Our system is designed for optimal performance, minimizing the need for operator attendance while maximizing output.
This dynamic line is your solution for processing wasted thermoplastics, transforming waste into valuable resources:
such as PA, PP, PS, PE, EPE, EPS, PET, UPS, ABS Film etc. From agriculture films and farm films to big bags, our line handles a vast array of materials..
Tailored screw designs empower our system to produce a variety of plastics, whether dealing with hard substances or different kinds of film. Our technology ensures precision and efficiency for all your needs.
Material types that can be seamlessly processed include Woven Bags, Printed LDPE Films, Film Rolls, Loose and Bundled Films, Agricultural Film Waste, Foamed Plastics (EPS), and Fibre.
Enhance safety with the Metal Detector on the Belt Conveyor, protecting your operation from unwanted metal contamination.
Customize your operation with the option to install a metal detector on the belt. This detector vigilantly checks the material, issuing an alarm and stopping the belt if metal is detected, allowing for prompt removal before resuming production.
Machine detail parameter
| Item NO. | Item name | Quantity | Power |
| 1 | Belt conveyor | 1set | 1.5kw |
| 2 | Φ100/33 single screw extruder | 1 set | 75kw |
| 3 | Compactor | 1 set | 55kw |
| 4 | Hydraulic screen changer system | 1 set | 1.5kw |
| 5 | Water-ring die face cutting system | 1 set | 1.5kW |
| 6 | Chute | 1 set | --- |
| 7 | Centrifugal dryer | 1set | 5.5kw |
| 8 | Wind transmission system | 1 set | 3kw |
| 9 | Storage Silo | 1 set | --- |
| 10 | Electrical control box | 1 set | --- |
Discover the unrivaled advantages of our machine
1. Unmatched efficiency: This automatic machine delivers excellence with minimal power consumption.
2. Customized screw design: We craft the screw to match customer-specific materials, utilizing either 38CrMoAL or bimetallic materials for the screw and barrel.
5. Ensures no air entrapment in the pellets, guaranteeing superior quality.
6. Designed for durability, ensuring a long operational life for sustained productivity.
Experience the superior advantages of the compactor
1. Cutting-edge Counter Current Technology
Achieve high process stability through enhanced material intake, ensuring consistently high output across a broader temperature range.
Adaptability and reliability across a variety of materials for enhanced operational flexibility.
Increase throughput without expanding plant size, enhancing productivity and efficiency.
2. Intuitive Smart Start
Effortless operation with a logical, clearly structured interface, featuring an ultramodern ergonomic touchscreen display for user-friendly handling.
Simplified controls with fewer buttons and extensive automation, including comprehensive control packages, enhance user experience.
Effortlessly load saved processing parameters from our recipe management system at the push of a button for every application.
3. Energy-saving innovations
Benefit from lower specific energy requirements through a complete design and process engineering package, including a new direct drive for the extruder screw.
Reduce production costs with optimized control technology and high-quality, energy-efficient components, such as high-performance motors.
Stay informed with the practical energy display on your operating panel, offering a constant overview of energy consumption, allowing for targeted optimization measures.
Committed to environmental protection with efficient and innovative solutions.
Production layout
1. Belt conveyer 2. Compactor 3. ML-85/30 Single Screw Extruder
4. Hydraulic Screen Changer: Our state-of-the-art hydraulic screen changer ensures quick and seamless transitions. 5. Horizontal Water-Ring Granulation System: Experience efficient and high-speed granulation with our horizontal water-ring system, designed to deliver consistent and superior performance.
6. Chute: Precisely engineered for smooth material flow, our chute guarantees seamless operation. 7. Centrifugal Dewatering: Achieve optimal moisture removal with our advanced centrifugal dewatering system, ensuring high-quality pellet output.
8. Vibration: Our innovative vibration technology enhances material compaction and ensures uniform pellet distribution. 9. Wind Transmission System: Experience efficient and effective material conveyance with our cutting-edge wind transmission system.
10. Silo Storage: Maximize your storage capabilities with our robust and spacious silo, perfect for maintaining material integrity.
Machine Line: Discover the comprehensive and expertly crafted machine line, tailored to meet diverse recycling needs with precision and efficiency.
How the Machine Works: Unveil the sophisticated operation process that powers our Automatic Single Screw Extruder, crafted for optimal recycling performance.
The material is fed into the compactor/cutter. Customers can choose options such as belt conveyor, whole film traction device, and more. The material is cut, mixed, heated, dried, pre-compacted, and buffered in the compactor/cutter. Subsequently, the hot, pre-compacted material flows seamlessly into the tangentially connected extruder, thanks to our advanced Counter Current technology.
The material undergoes plasticization and degassing within the extruder screw. As it progresses, the material is melted in the screw, and with the aid of the screen changer, impurities are filtered out. The clean material then transitions seamlessly through the screen changer into the pelletizing system, ensuring purity and quality.
Machine Line (HDPE, LDPE, LLDPE, PP woven bags, PVC film, PET film, and more): Our versatile machine line handles a myriad of materials, providing exceptional recycling capabilities for varied applications.
Belt Conveyor: Efficiently transports material into the compactor. For added safety, a metal detector can be installed to check materials for metal presence before processing.
Belt Material: PVC - Offering durability and resilience for seamless material conveyance.
Plank Material: Carbon - Engineered for strength and reliability in demanding recycling processes. Steel - Providing robust support and stability, essential for high-performance recycling.,
Motor Power: 1.5 kW - Delivering consistent and powerful performance to meet demanding operation needs.
Width of Conveyor: 500 mm - Designed to accommodate a wide range of materials with ease.
Compactor Cutter (featuring Counter Current Technology): Enhances capacity by directing more material to the screw feeder's mouth, significantly boosting machine throughput and efficiency.
Operates with precision through the rotary cutter, stable cutter, and rotary cutter mechanisms. The friction generated compacts material efficiently. Cutter base operation aids in optimal material melting and flow into the extruder, enhancing overall process effectiveness.
After passing through the screen changer, materials emerge from the die. The water-ring hot die pelleting expertly shapes them into pellets. These proceed through the chute, and the centrifugal dryer ensures thorough drying. The blower system facilitates ideal storage in the silo. Screen changer diameters range from 200mm to 400mm, customizable to customer specifications.
Horizontal Water-Ring Pelletizing: An alternative efficient method for achieving superior pellet quality.
Screen Changer: Options include plate screen changers, round bar screen changers, and no mesh screen changers, catering to various application needs.
No Mesh Screen Changer: Designed for advanced filtering without the need for traditional mesh screens.
Final Pellets: Experience the superior quality of pellets produced through our innovative water-ring pelleting method, designed for optimal performance.
Machine in Our Factory: Featuring a Two-Stage Machine tailored for an Indian Client, showcasing our commitment to customized solutions.
Parameter of Such Machines: Detailed specifications highlighting the capabilities and features of our cutting-edge recycling machinery.
| Type | L/D | Main power | Compactor power | Speed | Capacity(kg/h) |
| ML85 | 33 | 55KW | 37kw | 10-150 | 150-200 |
| ML100 | 30/33 | 90KW | 55kw | 10-150 | 250-350 |
| ML130 | 30/33 | 132KW | 90KW | 10-150 | 450-600 |
| ML160 | 30/33 | 160KW | 132KW | 10-150 | 600-800 |
| ML180 | 33/36 | 200KW | 160KW | 10-150 | 800-1000 |
| ML200 | 33/36 | 250KW | 200KW | 10-150 | 1000-1200 |
1. We Supply the Following Essential Documents with the Machine: Ensuring a seamless installation and operational experience with comprehensive support materials.
2. We provide a one-year quality guarantee. During this period, if any malfunction is found to be our responsibility, we promise to deliver replacement parts via DHL or other means within 7 working days of receiving a complaint. Furthermore, we offer technician visits to the buyer's factory for maintenance, covering all associated costs.
3. Beyond the initial one-year warranty, we are committed to supporting your needs with purchasable spare parts and the option for a technician's onsite maintenance visit. Any broken components will be expedited to you with the utmost swiftness.
4. We are confident that our proposal aligns perfectly with your expectations, and we are delighted to provide any further information you may require.
5. Dedicated 24/7 Service: Reach us at Cell+86-13915707468 for immediate assistance.
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