Pelletizing production line integrates crushing compactor and pelletizing ,with high level of automation and high feeding efficiency , it is more suitable for large size film to enter the equipment directly without crushing . Intelligent modular system and onekey for startup and shutdown are secure and stable . We can provide single stage , double stages and multi-stage structure according to different requirements in order to ensure the excellent quality of the particles.
The material enters the feeder through the belt conveyor and is dried, crushed and heated.
This line can be used to process wasted thermo plastics:
such as PA, PP, PS, PE, EPE, EPS,PET,UPS,ABS Film etc. Like agriculture film/farm film and big bag.
Feature
1. Highly efficent: the machine is automatic and with less power consumption.
2. Special screw design: We will design the screw up to customer different material and the material of screw and barrel can be 38CrMoAL or bimetallic.
3. no air in the pellets.
4. The machine wih long life.
Machine detail parameter
| Item NO. |
Item name |
Quantity |
Power |
| 1 |
Belt conveyor |
1set |
1.5kw |
| 2 |
Φ100/33 single screw extruder |
1 set |
75kw |
| 3 |
Compactor |
1 set |
55kw |
| 4 |
Hydraulic screen changer system |
1 set |
1.5kw |
| 5 |
Water-ring die face cutting system |
1 set |
1.5kW |
| 6 |
Chute |
1 set |
--- |
| 7 |
Centrifugal dryer |
1set |
5.5kw |
| 8 |
Wind transmission system |
1 set |
3kw |
| 9 |
Storage Silo |
1 set |
--- |
| 10 |
Electrical control box |
1 set |
--- |
The advantages of the compactor
1. Counter current technology
Hight process stability thorugh improved material intake ensures constantly high output over a considerably broader temperature rang
Higher flexibility and operational reliability with a variety of materials
Increased throughputs with the same plant size for more productivity
2. Smart Start
Remarkably easy operate thanks to logical, clearly structured and simplified handing and ultramodern ergonomiic touchscreen disply.
Fewer buttons, more user-friendliness-thanks to high degree of automat on including extensive control packages.
The right recipe for every application-saved processing paramerter can be loaded easily and conveniently from the recipe management system at the push of a button
3. Save
Lower specific energy requirements thanks to a complete package featuring design and process engineering measures including the new direct drive for the extruder screw
Lower production costs through optimised control technology and high-quality, energy-efficient components such as high-performance motors
Additionally, the parctical energy dispaly on your operating panel gives you a constant overvies of eenergy consumption at all times, thus enabling you to take specific measures to optimise consumption
Environmental protection
Production line
Belt Conveyor(The material is evenly sent to the compactor, and the transmission speed can be controlled by the inverter)
Belt material: PVC
Plank material: carbon steel,
Motor power:1.5kw
Width of conveyer:500mm
Rack: steel framed structure
Move mode: trundle
Compactor(it works by the running of rotary cutter, stable cutter and the rotary cutter cut the material and by friction the material will be compred. And with cutter base running the material can be better melt and flow into the extruder)
Single Extruder(It has five heater zone)
Material processed: HDPE, LDPE .
Gear box:high torque,low noise,external connect with cooling recycling system;
Screw: 38CrMoA1A,Nitrogen treatment;
Barrel: 38CrMoAlA,nitrogen treatment.
Heating and cooling of each section: electric heaters and fans.
Cooler located close to the compactor exit, around barrel, cooled with water
pelletizing die
Two degass pump(vacuum degassing and natural degassing)
Production Line
The Finall Product
Pameter of such kinds of machine
| Type |
L/D |
Main power |
Compactor power |
Speed |
Capacity(kg/h) |
| ML85 |
33 |
55KW |
37kw |
10-150 |
150-200 |
| ML100 |
30/33 |
90KW |
55kw |
10-150 |
250-350 |
| ML130 |
30/33 |
132KW |
90KW |
10-150 |
450-600 |
| ML160 |
30/33 |
160KW |
132KW |
10-150 |
600-800 |
| ML180 |
33/36 |
200KW |
160KW |
10-150 |
800-1000 |
| ML200 |
33/36 |
250KW |
200KW |
10-150 |
1000-1200
|
1. We supply below necessary documents with the machine:
- Machine layout
- Electricity diagram
- Machine certificate
- General manual book/maintenance book
2. We provides one-year quality guarantee. During this period, if the machine's malfunction is approved to be our responsibility, we will send the broken spare parts to you with DHL courier or other way within 7 workdays after receiving the complainant. And send the technicians to the buyer's factory for maintaining. All charges are in our account.
3. After one year guarantee, If you need we can provides payable spare parts and technician's VISITING maintenance, and any broken spares we can send you soon as possible.
4. We trust that our quotation meets with your requirements and we will gladly furnish you with further information.
5. 24Hours service : Cell+86-13915707468
Audited Supplier 
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