| Customization: | Available |
|---|---|
| After-sales Service: | 24 Hours |
| Warranty: | 1 Year |
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Our EVA Foam Pelletizing Machine and Shopping Bags Granulator, engineered for precision and efficiency. Our versatile system offers multiple pelletizing options, including horizontal and vertical water-ring hot die face pelletizing, as well as advanced wind cooling die face techniques, to perfectly accommodate diverse material requirements.
Experience seamless material handling as our system expertly cuts, pre-dries, pre-heats, pre-homogenizes, and compacts materials within the innovative shredding/compactor drum.
Benefit from significant cost savings as many materials can bypass upstream pre-shredding, dramatically reducing operational expenses and enhancing productivity.
Enjoy optimized performance with lower power consumption per kilogram, high throughput rates, minimized floor space requirements, and reduced operator attendance.
Our production line is meticulously designed to process a wide array of wasted thermoplastics:
including PA, PP, PS, HDPE, LDPE, LLDPE, EPE, EPS, PET, UPS, ABS films, among others, like agricultural film/farm film and big bags..
Discover the flexibility of our custom screw designs, tailored to accommodate various plastic types, whether dealing with hard plastics or diverse film varieties.
Material versatility includes woven bags, printed LDPE film, film (in rolls, loose, or bundled), agricultural film waste, foamed plastics (EPS), and fibers.
Optional metal detector ensures safety and efficiency on the belt conveyor.
Customers have the choice to install a metal detector. Upon detection of metal, the system alerts and halts, enabling prompt removal and resumption of operations.
Machine specifications and detailed parameters.
| Item NO. | Item name | Quantity | Power |
| 1 | Rotary | 1 set | 2.2kW |
| 2 | Pressure Feeder | 1 set | 7.5kw |
| 3 | Φ150/28 single screw extruder | 1 set | 132kw |
| 4 | Hydraulic screen changer system | 1 set | 2.2kw |
| 5 | Φ150/10 single screw extruder | 1 set | 45kw |
| 6 | Hydraulic screen changer system | 1 set | 2.2kw |
| 7 | Water tank | 1 set | -- |
| 8 | Gale dryer | 1 set | 5kw |
| 9 | pelletizer | 1set | 5.5kw |
| 10 | Blower | 1 set | 4kW |
| 11 | Silo | 1 set | --- |
| 12 | Electrical control box | 1 set | _ |
Key advantages of our machine include:
1. High efficiency: Fully automated with reduced power consumption, surpassing the performance of compactors or agglomerators, delivering significant energy savings.
2. Customizable screw design: Tailored to various materials, with options for 38CrMoAL or bimetallic screw and barrel construction for enduring strength.
5. Air-free pellets ensure superior quality and consistency.
6. Engineered for longevity, the machine promises long-term reliability.
7. The robust force feeder efficiently directs film into the extruder under pressure, ensuring seamless feeding.
Comparative advantages over alternative machines:
1. Lower power consumption
Our machine offers substantially reduced power requirements compared to those with compactors/agglomerators, delivering considerable energy savings.
2. Cost savings
More economical than equivalent capacity machines with compactors/agglomerators, offering lower operating costs.
3. User-friendly operation
Simply place the film on the belt conveyor, and enjoy fully automated operations. No initial crushing necessary, saving time and simplifying processes.
Production layout insights
Understanding the machine's operational flow:
Material is introduced via the belt conveyor, with options including belt conveyor, whole film traction device, and more. The film is cut and fed into the extruder under pressure.
Material undergoes plasticization and degassing in the extruder screw, where impurities are filtered out via a screen changer, ensuring clean material proceeds to the pelletizing system.
Our machine line efficiently processes materials like HDPE, LDPE, LLDPE, PP woven bags, PVC film, PET film, and more, covering a comprehensive range of plastics.
Belt Conveyer: An essential conveyor system that effortlessly transports material into the compactor. To ensure optimal operation, consider installing a metal detector on the belt conveyer. This advanced detector promptly identifies any metal presence in the material, triggering an alarm. This ensures that the product stream remains pure and uncontaminated.
Belt Material: Premium-grade PVC for durability and longevity.
Plank Material: Robust carbon, engineered for resilience. Material: Steel, the epitome of strength and durability.,
Motor Power: Efficient 2.2kw motor for robust performance.
Width of Conveyer: Spacious 600mm for ample material throughput.
Press Feeder: Ingeniously designed with a special claw, it captures and processes the film material, directing it seamlessly into the extruder while ensuring no unwanted mixing.)
This innovative mechanism utilizes a claw function combined with a crusher for efficient material processing.Inner Structure of the Pressure Feeder: A masterclass in engineering for optimal feeding efficiency.Material Processing: Material is expertly filtered through the screen changer, emerging from the die. The water-ring hot die pelleting system then precisely cuts the material into uniform pellets, which travel through a chute to be dried by the Centrifugal dryer. A powerful blower system aids in storing the dried material in the silo. Screen changer diameters available are 200mm, 250mm, 280mm, 300mm, 350mm, and 400mm, customizable to your specifications.Round bar screen changers are also an option for those requiring versatility.
Pelletizing Method: Choose between pull strap, horizontal or vertical water-ring, or wind cooling pelletizing methods, tailored to suit various material types.Visual Overview: The machine as seen within our state-of-the-art factory setting.
First Stage: The initial phase involves melting and gas removal with a degasser module, equipped with dual filters and a hydro station for filter change. Second Stage: Transforms material into noodles, which proceed through a cooling bath before cutting.
Second Stage: This phase is crucial for shaping and refining the material into its final form.
Machine Undergoing Rigorous Testing: Ensuring peak performance and reliability.
Parameters of This Machine: Designed for superior efficiency and output.
| Type | L/D | Main power | Compactor power | Speed | Capacity(kg/h) |
| ML85 | 33 | 55KW | 37kw | 10-150 | 150-200 |
| ML100 | 30/33 | 90KW | 55kw | 10-150 | 250-350 |
| ML130 | 30/33 | 132KW | 90KW | 10-150 | 450-600 |
| ML160 | 30/33 | 160KW | 132KW | 10-150 | 600-800 |
| ML180 | 33/36 | 200KW | 160KW | 10-150 | 800-1000 |
| ML200 | 33/36 | 250KW | 200KW | 10-150 | 1000-1200 |
1. We provide the following essential documents with your machine:
2. Our Warranty Assurance: Enjoy a one-year quality guarantee. Should any issues arise that are our responsibility, we promptly dispatch replacement parts via DHL or alternative methods within 7 working days upon receiving your complaint. Our skilled technicians are available for on-site maintenance, all at no extra cost to you.
3. Post-Warranty Support: After the initial year, we continue to offer spare parts and expert technician visits on a payable basis, ensuring any required replacements are sent as swiftly as possible.
4. Our Commitment: We trust that our detailed proposal aligns with your expectations and are eager to provide further insights as needed.
5. Around-the-Clock Service: Dedicated to 24/7 customer support. Contact Us Anytime: Cell +86-13915707468 for immediate assistance.
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