High Performance Plastic Granulator for Waste Battery plastic boxes or trash can, it is more suitable for large size film to enter the equipment directly without crushing . Intelligent modular system and onekey for startup and shutdown are secure and stable . We can provide single stage , double stages and multi-stage structure according to different requirements in order to ensure the excellent quality of the particles.
Two stage machine with two screen changer, so that it can fliter much more impurity. Meanwhile the machine with one vacuum degassing and one natural degassing, then the final pellets will be more beautiful. The machine is with high performance and high efficiency,
Screw is designed with differennt type for different, and the heater also can use Cost Aluminium, cost copper, alloy, keramic or others.
Side feeder with mixer, material feeder into the extruder, meanwhile the mixer will be running all the time, the material won't stick together and can be send into the extruder
Machine detail parameter
Item NO. |
Item name |
Quantity |
Power |
1 |
Feeder |
1 set |
2.2KW |
2 |
Φ200/28 single screw extruder |
1 set |
200kw |
3 |
Hydraulic screen changer system |
1 set |
2.2kw |
4 |
Φ200/10 single screw extruder |
1 set |
110kw |
5 |
Hydraulic screen changer system |
1 set |
2.2kw |
6 |
Water-ring pelletizing system |
1 set |
2.2kw |
7 |
Chute |
1 set |
--- |
8 |
Centrifugal dryer |
1set |
5kw |
9 |
Wind transmission and silo |
1 set |
4kW |
10 |
Electrical control box |
1 set |
_ |
Project summary
NO. |
Item. |
Spec. |
1 |
Material |
HDPE, LDPE, PP flakes |
2 |
Capacity |
output::800-1000 kg/hr |
3 |
Final products size |
Φ3mm |
4 |
Electricity power |
380V/3P/50HZ |
5 |
Installed power |
400 KW for whole plant |
6 |
Power consumption |
70% of installed power |
7 |
Plant area |
> 60 Square meter > 3 meter height Estimate line size: 10m(Length)* 2 m(Width)* 3 m(Height) we can make the line turn as I or L shape to fit the buyer's plant |
8 |
Manpower |
1-2 Persons required |
12 |
Payment terms |
30% by TT as deposit; Balance paid by TT before shippment. |
Delivery time |
45 Working days since receive the deposit |
Package |
Packing by film. |
Warranty Period |
12months since the date of BL(except easy broken parts) |
Shipping |
By sea |
Offer validity |
35Days |
The advantages of this machine
1. Highly efficent: the machine is automatic and with less power consumption.
2. Special screw design: We will design the screw up to customer different material and the material of screw and barrel can be 38CrMoAL or bimetallic.
3. High capacity: the capacity of the machine is about 300kg/h
4. Material come out more stably: material go through from the first stage to the second stage, with two screen changer, much more impurity will be filterd and the material come out from the die won't broken down.
5. Beautiful pellets: two degassing system, no air in the pellets.
6. The machine wih long life.
The machine line
More machine photoes
Rotary charger(Send the rotary material into feeder hopper)
The power: 2.2kW
Controlled by inverter
Screw diameter: 114mm
Material: Stainless steel
Feeder(Send the material into the extruder)
The power: 2.2kW
Controlled by inverter
Single screw feeder
Single extruder
Gear box:high torque,low noise,external connect with cooling recycling system; Hard teeth face reducer
Screw: 38CrMoA1A,Nitrogen treatment
Barrel: 38CrMoAlA,nitrogen treatment,barrel wind-cooling; temperature controller
Drive power:AC motor(200kW)
Hydraulic screen changer system, then the material will go throuh the first extruder into the second extruder.
Vacuum degassing on the extruder, it can absort the humidity in the material by vacuum, and between the first and second stage, there is natual venting.
Second extruder
Gear box:high torque,low noise,external connect with cooling recycling system; Hard teeth face reducer
Screw: 38CrMoA1A,Nitrogen treatment
Barrel: 38CrMoAlA,nitrogen treatment,barrel wind-cooling; temperature controller
Drive power:AC motor(110kW)There are several cutting die for the machine, here we use water-ring pelleizer, it can do both PP and PE hudraulic station can change the screen changer.
Centrifugal dryer and vibration can dry the pellets and seive the correct pellets.
The machine can put in L type and I type and U type, you can do it according to your warehouse size.
Pameter of such kinds of machine
Model |
Screw diameter(mm) |
L/D |
Capacity (kg/h) |
QL-100/100
|
SJ-100 |
100 |
26~33 |
100~200 |
SJ-100 |
100 |
12 |
QL-120/120 |
SJ-120 |
120 |
26~33 |
150~300 |
SJ-120 |
120 |
10 |
QL-150/150 |
SJ-150 |
150 |
26~33 |
300~450 |
SJ-150 |
150 |
10 |
QL-180/180 |
SJ-180 |
180 |
26~33 |
800~1000 |
SJ-180 |
180 |
10 |
QL-200/200 |
SJ-200 |
200 |
26~33 |
1000~1200 |
SJ-200 |
200 |
10~15 |
1. We supply below necessary documents with the machine:
- Machine layout
- Electricity diagram
- Machine certificate
- General manual book/maintenance book
2. We provides one-year quality guarantee. During this period, if the machine's malfunction is approved to be our responsibility, we will send the broken spare parts to you with DHL courier or other way within 7 workdays after receiving the complainant. And send the technicians to the buyer's factory for maintaining. All charges are in our account.
3. After one year guarantee, If you need we can provides payable spare parts and technician's VISITING maintenance, and any broken spares we can send you soon as possible.
4. We trust that our quotation meets with your requirements and we will gladly furnish you with further information.
5. 24Hours service : Cell+86-13915707468