| Customization: | Available |
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| Screw: | Single-Screw |
| Automation: | Automatic |
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Effortlessly transform washed PP, PE, and PET flakes into high-quality resin or granules using the PP PE PET Pelletizing line, specifically designed for POLYPROPYLENE PE PP CPP BOPP films and a variety of other materials including PA, PP, PS, PE, EPE, EPS, PET, UPS, and ABS films.
This advanced machine has been specifically tailored for our esteemed Indian client who specializes in the production of LLDPE and LDPE films, ensuring optimal performance and satisfaction.
1. Equipped with dual screen changers, each boasting two robust round filters with a combined area of nearly 2400mm². These filters include a pressure alarm system that alerts operators when the pressure reaches a predetermined level, ensuring prompt maintenance and efficient operation.
2. All integrated electronics, including motors, inverters, and the PLC touch screen interface, are high-quality Siemens products, guaranteeing reliability and seamless operation.
3. The compactor is ingeniously designed with a water-cooling cover, enhancing its cooling efficiency and ensuring consistent performance.
Our two-stage machine incorporates dual screen changers, effectively filtering impurities while featuring both vacuum and natural degassing systems. This brilliant design results in stunning, high-quality pellets, alongside the machine's exceptional performance and efficiency.
The film material is efficiently transported to the compactor via a belt conveyor, where high-speed rotary cutters are meticulously installed on the cutter plate alongside stable cutters on the compactor's side. The film is energetically crushed into small pieces, and through the friction and heat generated, its density increases while excess moisture is vaporized. This process enhances material capacity as it is centrifugally fed into the extruder.
Discover the remarkable advantages of this machine
1. Exceptionally Efficient: This automatic machine is engineered to optimize power consumption, ensuring energy-efficient operation.
2. Innovative Screw Design: We customize the screw design to match the unique needs of different materials. Options available include durable 38CrMoAL or bimetallic materials for the screw and barrel.
3. Impressive Capacity: With an output capacity of approximately 200kg/h, this machine meets high production demands with ease.
4. Consistent Output: Transitioning material through two stages and dual screen changers effectively filters impurities, ensuring a stable flow from the die with minimal disruption.
5. Premium Quality Pellets: The dual degassing system eliminates air pockets, resulting in uniformly beautiful pellets.
6. Durability Assured: Engineered for longevity, this machine promises a prolonged lifespan and reliable service.
Exploring the benefits of our advanced compactor
1. Counter Current Technology
Achieve superior process stability with improved material intake, maintaining high output across a broader temperature range.
Enjoy enhanced flexibility and reliable operation across various materials, adapting effortlessly to changing needs.
Boost productivity significantly with increased throughputs, all within the same plant size.
2. Smart Start
Experience intuitive operation through logically structured, user-friendly ergonomic touchscreen displays.
Embrace simplicity with fewer buttons, enhanced by a high degree of automation, featuring comprehensive control packages.
Access tailored support with easily loadable processing parameters from the recipe management system at the touch of a button.
3. Save
Optimize energy efficiency with a complete package of design and engineering enhancements, including a cutting-edge direct drive for the extruder screw.
Minimize production costs through advanced control technology and quality, energy-efficient components, such as high-performing motors.
Monitor energy consumption in real-time with a practical energy display, allowing for targeted initiatives to optimize usage.
Feature
1. Experience unparalleled precision with our high-performance gear box, designed for maximum load capacity, smooth operation, and minimal noise levels.
2. Our ingeniously crafted barrel and screw design promotes superior melt uniformity, minimizes melt temperature, and significantly elevates production rates.
3. To suit diverse applications, our standard barrels and screws are composed of premium nitrided steel, offering exceptional corrosion resistance. For processing distinctive materials, choose from two specialized metal types.
4. The PID meter is meticulously engineered to maintain consistent and precise temperature control, ensuring optimal performance.
5. Our hydraulic pressure screen changer simplifies the screen replacement process, completing it effortlessly within mere minutes.
ML130-130 two stage Machine detail parameter
| Item NO. | Item name | Quantity | Power |
| 1 | Belt conveyor | 1set | 2.2kW |
| 2 | Φ130/28 single screw extruder | 1 set | 130kW |
| 3 | Compactor | 1 set | 90kW |
| 4 | Auto Hydraulic screen changer system | 1 set | 5.5kW |
| 5 | Φ130/10 single screw extruder | 1 set | 75kW |
| 6 | Auto Hydraulic screen changer system | 1 set | 5.5kW |
| 7 | Water-ring die face cutting system | 1 set | 2.2kW |
| 8 | Chute | 1 set | --- |
| 9 | Centrifugal dryer | 1set | 7.5kW |
| 10 | Vibration | 1set | 2*0.55kW |
| 11 | Wind transmission system | 1 set | 7.5kW |
| 12 | Storage Silo | 1 set | --- |
| 13 | Electrical control box | 1 set | --- |
Machine line
Machine lineMore machine photos
Our belt conveyor efficiently transports raw plastic film into the compactor, equipped with a metal detector. Should metal be detected, an alarm alerts the worker to remove it, ensuring a smooth restart of the belt.Featuring a compactor/cutter with counter-current technology and smart start, our system enhances material feed into the extruder, significantly boosting machine capacity.
The evolved two-stage machine, with dual extruders and screen changers, coupled with degassing technology, ensures material stability as it exits the die, maintaining consistent capacity without the need for a filter.
Our two-bar screen changer offers a selection of filter areas: 1200, 1400, 1600, 1800, or 2000 square mm, tailoring to your unique needs.Utilize our horizontal water-ring pelletizing, with adjustable speed for varied pellet sizes. This versatile method, along with optional vertical pelletizing, each offers distinct advantages.The vertical water-ring pelletizing method excels in processing both PP and PE materials, enhancing machine versatility.Our cutting-edge laser filter efficiently purifies materials by removing impurities.
The centrifugal dryer, paired with a wind transmission system, efficiently dries and conveys material to the silo, filtering out powder and dust via an integrated screen net.
Machine under production
Clients visit to test the machine
Material transfer from the first to the second stage
Our ceramic heater ensures optimal machine heat retention while maximizing energy efficiency.
Parameter of such kinds of machines
| Model | Screw diameter(mm) | L/D | Capacity (kg/h) | |
| ML-100/100 |
SJ-100 | 100 | 26~33 | 250~300 |
| SJ-100 | 100 | 10 | ||
| ML-120/120 | SJ-120 | 120 | 26~33 | 300~400 |
| SJ-120 | 120 | 10 | ||
| ML-150/150 | SJ-150 | 150 | 26~33 | 500~600 |
| SJ-150 | 150 | 10 | ||
| ML-180/180 | SJ-180 | 180 | 26~33 | 800~1000 |
| SJ-180 | 180 |
10 |
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For further details, don't hesitate to contact us. We are eager to provide additional photos and videos of the machine.
1. We include the following essential documents with your machine purchase:
2. We offer a one-year quality guarantee. If any malfunctions arise due to our responsibility during this period, we will promptly dispatch replacement parts via DHL or an alternative courier within 7 working days of your complaint, and provide technician support at your site, all at our expense.
3. Post one-year guarantee, we offer payable spare parts and technician visits for maintenance. We ensure swift delivery of any required replacement parts.
4. We trust our quotation aligns with your needs and are ready to provide further information at your request.
5. 24-hour service available: Cell +86-13915707468
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