| Customization: | Available |
|---|---|
| Type: | Pelletizing Extruder |
| Plastic Processed: | PE |
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Plastic recycling plant for HDPE LDPE BOPP woven bags films with low capacity in factory new,with Compactor is mainly used for PA, PP, PS, PE, EPE, EPS,PET,UPS,ABS Film etc.
This machine is customized for our Indian who produce LLDPE LDPE film Client.
1. Two screen changer, each screen changer with two round, and filter area nearly reach 1200mm2, So two screen chagner total nearly 2400mm2 filter area. And the screen changer with pressure alarm, when the pressure reach the set value, it will alarm and worker come to chang the screen.
2. All motor, inverter ,PLC screen touch is Simens.
3. The compactor with water-cooling cover to coolimg the compactor more.
Two stage machine with two screen changer, so that it can fliter much more impurity. Meanwhile the machine with one vacuum degassing and one natural degassing, then the final pellets will be more beautiful. The machine is with high performance and high efficiency.
The film material is send to compactor by belt conveyer. There is rotary cutters are installed on the cutter plate.And there is also stable cutter are installed on the side of compactory. By the high speed of rotary cutter, the film will be crushed into small pieces. Meanwhile the by the friction of rotary and cutter, cushed material will be get together by its hot to increase its density. And also the wet water will be vaporated. Together film will be send into the extruder by centrifugal force.This will improve the capacity of film material.
The advantages of this machine
1. Highly efficent: the machine is automatic and with less power consumption.
2. Special screw design: We will design the screw up to customer different material and the material of screw and barrel can be 38CrMoAL or bimetallic.
3. High capacity: the capacity of the machine is about 200kg/h
4. Material come out more stably: material go through from the first stage to the second stage, with two screen changer, much more impurity will be filterd and the material come out from the die won't broken down.
5. Beautiful pellets: two degassing system, no air in the pellets.
6. The machine wih long life.
Advantage of our compactor
1. Counter current technology
Hight process stability thorugh improved material intake ensures constantly high output over a considerably broader temperature rang
Higher flexibility and operational reliability with a variety of materials
Increased throughputs with the same plant size for more productivity
2. Smart Start
Remarkably easy operate thanks to logical, clearly structured and simplified handing and ultramodern ergonomiic touchscreen disply.
Fewer buttons, more user-friendliness-thanks to high degree of automat on including extensive control packages.
The right recipe for every application-saved processing paramerter can be loaded easily and conveniently from the recipe management system at the push of a button
3. Save
Lower specific energy requirements thanks to a complete package featuring design and process engineering measures including the new direct drive for the extruder screw
Lower production costs through optimised control technology and high-quality, energy-efficient components such as high-performance motors
Additionally, the parctical energy dispaly on your operating panel gives you a constant overvies of eenergy consumption at all times, thus enabling you to take specific measures to optimise consumption
Feature
1. High precision gear box, high carrying capacity, steady driving, low noises.
2. Newly designed barrel and screw ensure better melt uniformity, low melt temperature and much higher production.
3. For most applications, standard nitrided steel is used for barrels and screws with high corrosion-resistant. the unusual material can be processed by choosing two species of metals.
4. The PID meter keeps the temperature steady and accurate.
5. hydraulic pressure screen changer, changing screen is easy and finished within a few minutes.
ML85-85 two stage Machine detail parameter
| Item NO. | Item name | Quantity | Power |
| 1 | Belt conveyor | 1set | 1.5kW |
| 2 | Φ85/28 single screw extruder | 1 set | 55kW |
| 3 | Compactor | 1 set | 37kW |
| 4 | Auto Hydraulic screen changer system | 1 set | 1.5kW |
| 5 | Φ85/10 single screw extruder | 1 set | 22kW |
| 6 | Auto Hydraulic screen changer system | 1 set | 1.5kW |
| 7 | Water tank | 1 set | --- |
| 8 | Gale dryer | 1 set | 2.2kW |
| 9 | Pelletizer | 1set | 4kW |
| 10 | Wind transmission system | 1 set | 4kW |
| 11 | Storage Silo | 1 set | --- |
| 12 | Electrical control box | 1 set | --- |
Machine line layout
Belt conveyer (send the raw plastic film into the compactor)
Belt material: PVC
Plank material: carbon steel,
Motor power:1.5kw
Width of conveyer:500mm
Rack: steel framed structure
Move mode: trundle
The speed control by inverter.
You also can install an metal detector on the belt conveyor to seperator the metal, When the metal through the detector, it will alarm and the belt will stop by itself, people can come to throw away the metal and restart the belt again.
Compactor
motor power:22kw
rotative knife:3units, 2PCS every unit, total 8 PCS
Fixed knife:12 PCS
Thermocouple:1
Temperature protector, if the temperature is too high, the feeder can automatic stop,
The agglomerator where touched plastic material all made by stainless steel
Cooling by water: there is circulate water in the bottom of the compactor the compactor.
More machine photoes
From the first stage to the second stage, two stage machine with double extruder and double screen changer, and degassing, the material come out from the die will be much stable, and the capacity will be stable with Screen changer without filter
plate screen changer with diameter 250mm.Material come from the first stage to the second stage. and here there is a degasing. the other vacuum degassing is on the first extruder stage.Pull strap pelletizing, and there also horizontal Water-ring pelletizing way, the speed can be controlled and the pellets' size can be up to different requirement,Material come out from the die when we test the machine, we also can do Vertical water-ring pelletizing way, Each pelletizing way has its own advantage and disadvantage.
The second stage of the machine
Screen changer filter on the machine, one is on the first extruder and the other is on the second extruder. We have plate screen changer, round bar screen changer, no mesh screen changer. You can choose which one is the best for you.
After water tank, the material will be dryed by gale dryer with blower. The water on the surface of material can be blowed. then the pelletizer can cut the strap into pellets.
Material produce(ALL of these material can be produced by the machine)
Clinet come to test the machine
Pameter of such kinds of machine
| Model | Screw diameter(mm) | L/D | Capacity (kg/h) | |
| ML-100/100 |
SJ-100 | 100 | 26~33 | 250~300 |
| SJ-100 | 100 | 10 | ||
| ML-120/120 | SJ-120 | 120 | 26~33 | 300~400 |
| SJ-120 | 120 | 10 | ||
| ML-150/150 | SJ-150 | 150 | 26~33 | 500~600 |
| SJ-150 | 150 | 10 | ||
| ML-180/180 | SJ-180 | 180 | 26~33 | 800~1000 |
| SJ-180 | 180 |
10 |
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If you need details kindly feel free to contract, we can send you more photoes and vedio of the machine
1. We supply below necessary documents with the machine:
2. We provides one-year quality guarantee. During this period, if the machine's malfunction is approved to be our responsibility, we will send the broken spare parts to you with DHL courier or other way within 7 workdays after receiving the complainant. And send the technicians to the buyer's factory for maintaining. All charges are in our account.
3. After one year guarantee, If you need we can provides payable spare parts and technician's VISITING maintenance, and any broken spares we can send you soon as possible.
4. We trust that our quotation meets with your requirements and we will gladly furnish you with further information.
5. 24Hours service : Cell+86-13915707468
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