Palletizing Plant to Make Granules Form Resin in Various Range in Screw Diameter 75mm, 90mm and 100mm

Product Details
Customization: Available
After-sales Service: 24 Hours
Warranty: 1 Year
Manufacturer/Factory, Trading Company

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Plant Area
1001~2000 square meters
Management System Certification
ISO 9001, ISO 9000, ISO 10012
  • Palletizing Plant to Make Granules Form Resin in Various Range in Screw Diameter 75mm, 90mm and 100mm
  • Palletizing Plant to Make Granules Form Resin in Various Range in Screw Diameter 75mm, 90mm and 100mm
  • Palletizing Plant to Make Granules Form Resin in Various Range in Screw Diameter 75mm, 90mm and 100mm
  • Palletizing Plant to Make Granules Form Resin in Various Range in Screw Diameter 75mm, 90mm and 100mm
  • Palletizing Plant to Make Granules Form Resin in Various Range in Screw Diameter 75mm, 90mm and 100mm
  • Palletizing Plant to Make Granules Form Resin in Various Range in Screw Diameter 75mm, 90mm and 100mm
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Basic Info.

Model NO.
SJ160-160
Plastic Type
PE
Screw
Single-Screw
Automation
Automation
Computerized
Computerized
Capacity
400kg/H
Screw and Barrel
38CrMoAl, Nitrogen, Bimetallic
Application
Rigid/Film PP PE
Degassing
2( One Vacuum, One Natural)
Pelletizing Way
Water-Ring Hot Die
Delivery Time
45 Working Days
Extruder
One Stage
Cooling Way
by Water
Heater
Cost Al
Agglomerator
with Compactor
Heat Way
by Electric
Guarantee
1 Year
Color
Option(White, Green Blue)
Contractor
Schneider Brand
Motor
Siemens
Transport Package
Film Packing and Wood Base or Wood Case
Specification
pellets size Φ 2.5*3mm
Trademark
JORBIN
Origin
Zhangjiagang City
HS Code
84772010
Production Capacity
15sets/Year

Product Description

palletizing plant to make granules form resin in various range in screw diameter 75mm, 90mm and 100mm . It also can do with horizontal water-ring hot die face pelletizing way or vertical water-ring hot die face granultor and wind cooling die face pelletizing way to meet the requirement of different material. 

Material is cut,pre-dried,pre-heated,pre-homogenized and compacted in the shredding/compactor drum.

Many materials can be processed directly without need of the upstream pre-shredding,resulting in a dramatic reduction in operational costs.

Less power consumption cost per kilogram,high throughput,reduced floor space occupation and operator attendance

This line can be used to process wasted thermo plastics: 
such as PA, PP, PS, HDPE,LDPE, LLDPE, EPE, EPS,PET,UPS,ABS Film etc.  Like agriculture film/farm film and big bag
.
  
Different screw design can produce different plastics.This is for hard or differend kinds of film.

Material types:Woven bag,printed LDPE film,film(rolls,loose,bundled),agricultural film waste,foamed plastics(EPS) and fibre, 

 

Metal detector on the Belt conveyer

Customer can decide to install or not install metal detector on the belt. Metal detector can check the melt, if there is melt the detector will alarm and stop, peope chect out the melt and throw it way, and restart the belt conveyer again.


Machine detail parameter

Item NO. Item name Quantity Power
1 Rotary 1 set 2.2kW
2 Pressure Feeder 1 set 7.5kw
3 Φ150/28 single screw extruder 1 set 132kw
4 Hydraulic screen changer system 1 set 2.2kw
5 Φ150/10 single screw extruder 1 set 45kw
6 Hydraulic screen changer system 1 set 2.2kw
7 Water tank 1 set --
8 Gale dryer 1 set 5kw
9 pelletizer 1set 5.5kw
10 Blower 1 set 4kW
11 Silo 1 set ---
12 Electrical control box 1 set _


The advantages of this machine
1. Highly efficent: the machine is automatic and with less power consumption than compactor or agglomerator, it can save the power for user
2. Special screw design: We will design the screw up to customer different material and the material of screw and barrel can be 38CrMoAL or bimetallic.
5. no air in the pellets.
6. The machine wih long life.
7. The force feeder can feeder the film directory into the extruder with pressure.


Compare with other kind of machine
1. Low power

      this kind of the machine will be much lower than the machine which is with compactor/ agglomerater, it can save the power for user
2. Save cost
      The machine will be cheaper than the same capacity machine which is with the compactor/agglomerator, and its power also will be lower
3. Easily operator
    The user only need to put the film director on the belt convery, then all the opearation will be automatic. Not need to crusher the film in the beginning, save time and easily to operat.

Poroduction layout
Palletizing Plant to Make Granules Form Resin in Various Range in Screw Diameter 75mm, 90mm and 100mm


How the machine works
The material is feeding into the belt (Customer can choose to use belt converyer,whole film traction device and so on), film material will be cut and send to the extruder by press. 

Then material is plasticised and degassed in the extruder screw, next the material will be plasticised and melt in the screw, with the help of screen changer, the dirty impurity will be filter, the clean material will go though the screen changer and into the pelletizing system


Machine line(HDPE, LDPE, LLDPE,PP woven bags,  PVC film PET film.etc, all kinds of these material can be done by this machine)

Palletizing Plant to Make Granules Form Resin in Various Range in Screw Diameter 75mm, 90mm and 100mm
Belt conveyer: it will send the material into the compactor, if there is metal in the material , you can install one metal detector on the belt conveyer to check the materil
Belt material: PVC
Plank material: carbon steel,
Motor power:2.2kw
Width of conveyer: 600mm
Palletizing Plant to Make Granules Form Resin in Various Range in Screw Diameter 75mm, 90mm and 100mm
Press feeder (with special design claw, it can get the film ,crush and feed the film into the extruder without mix together.)

it works by the claw and with the function of crusher the material
Palletizing Plant to Make Granules Form Resin in Various Range in Screw Diameter 75mm, 90mm and 100mmInner structure of the pressure feeder
Palletizing Plant to Make Granules Form Resin in Various Range in Screw Diameter 75mm, 90mm and 100mmMaterialcome though the screen changer and then come out from the die, water-ring hot die pelleting cut the material into pellets, then the material go into the chute, then Centrifugal dryer will dry the material, with the blower system, material can be instore in the silo. The screen changer diameter can be 200mm, 250mm,280mm,300mm,350mm, 400mm and other kinds, it upto customer requirement
Palletizing Plant to Make Granules Form Resin in Various Range in Screw Diameter 75mm, 90mm and 100mmAlso can use round bar screen chager.
Pull strap pelletizing way, it also can be horizontal water-ring pelletizing way, vertical water-ring pelletizing way, wind cooling pelletizing way, which kind of way depends on the different material.
Palletizing Plant to Make Granules Form Resin in Various Range in Screw Diameter 75mm, 90mm and 100mmThe machine picture in the factory
First stage is melting and removing gas should be with degasser module, it has to include 2 filters with hydro station that can change the filters, Second stage: that makes those noodles which will pass the cooling bath and cutting.
Palletizing Plant to Make Granules Form Resin in Various Range in Screw Diameter 75mm, 90mm and 100mm
Second stage of the machine
Palletizing Plant to Make Granules Form Resin in Various Range in Screw Diameter 75mm, 90mm and 100mm
Machine under producting
Palletizing Plant to Make Granules Form Resin in Various Range in Screw Diameter 75mm, 90mm and 100mm
Palletizing Plant to Make Granules Form Resin in Various Range in Screw Diameter 75mm, 90mm and 100mmPameter of such kinds of machine

Type L/D Main power Compactor power Speed Capacity(kg/h)
ML85 33 55KW 37kw 10-150 150-200
ML100 30/33 90KW 55kw 10-150 250-350
ML130 30/33 132KW 90KW 10-150 450-600
ML160 30/33 160KW 132KW 10-150 600-800
ML180 33/36 200KW 160KW 10-150 800-1000
ML200 33/36 250KW 200KW 10-150 1000-1200
 



Palletizing Plant to Make Granules Form Resin in Various Range in Screw Diameter 75mm, 90mm and 100mm
1. We supply below necessary documents with the machine:

  1. Machine layout
  2. Electricity diagram
  3. Machine certificate
  4. General manual book/maintenance book

2. We provides one-year quality guarantee. During this period, if the machine's malfunction is approved to be our responsibility, we will send the broken spare parts to you with DHL courier or other way within 7 workdays after receiving the complainant. And send the technicians to the buyer's factory for maintaining. All charges are in our account.

3. After one year guarantee, If you need we can provides payable spare parts and technician's VISITING maintenance, and any broken spares we can send you soon as possible.

4.
We trust that our quotation meets with your requirements and we will gladly furnish you with further information.


5. 24Hours service :  Cell+86-13915707468
                             

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