• Waste Agricultural Film Recycling Granulation Line
  • Waste Agricultural Film Recycling Granulation Line
  • Waste Agricultural Film Recycling Granulation Line
  • Waste Agricultural Film Recycling Granulation Line
  • Waste Agricultural Film Recycling Granulation Line
  • Waste Agricultural Film Recycling Granulation Line

Waste Agricultural Film Recycling Granulation Line

Raw Material: PP PE Agricultrual Film
Screw: Single-Screw
Inverter: Inverter
Electromagnetic Heater: Electromagnetic Heater
Automation: Automatic
Computerized: Computerized
Customization:

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Basic Info.

Model NO.
ML85
Customized
Customized
Certification
CE, SGS
Condition
Used
Capacity
200kg/H
Screw and Barrel
38CrMoAl, Nitrogen, Bimetallic
Application
Rigid/Film PP PE
Degassing
2( One Vacuum, One Natural)
Pelletizing Way
Water-Ring Hot Die
Delivery Time
45 Working Days
Extruder
One Stage
Cooling Way
by Water
Heater
Cost Al
Agglomerator
with Compactor
Transport Package
Film Packing and Wood Base or Wood Case
Specification
pellets size Φ 2.5*3mm
Trademark
JORBIN
Origin
Zhangjiagang City
HS Code
84772010
Production Capacity
15sets/Year

Product Description

 

Waste agricultural film recycling granulation line,Wast film recycling pelletizing machine,Water-ring hot die LDPE film granulation machine HDPE film pelletizing machinery with vertical water-ring hot die face pelletizing way. It also can do with horizontal water-ring hot die face pelletizing way and wind cooling die face pelletizing way to meet the requirement of different material. 

Material is cut,pre-dried,pre-heated,pre-homogenized and compacted in the shredding/compactor drum.

Many materials can be processed directly without need of the upstream pre-shredding,resulting in a dramatic reduction in operational costs.

Less power consumption cost per kilogram,high throughput,reduced floor space occupation and operator attendance

This line can be used to process wasted thermo plastics: 
such as PA, PP, PS, PE, EPE, EPS,PET,UPS,ABS Film etc.  Like agriculture film/farm film and big bag
.
  
Different screw design can produce different plastics.This is for hard or differend kinds of film.

Material types:Woven bag,printed LDPE film,film(rolls,loose,bundled),agricultural film waste,foamed plastics(EPS) and fibre, 

 

Metal detector on the Belt conveyer

Customer can decide to install or not install metal detector on the belt. Metal detector can check the melt, if there is melt the detector will alarm and stop, peope chect out the melt and throw it way, and restart the belt conveyer again.


Machine detail parameter

Item NO. Item name Quantity Power
1 Belt conveyor 1set 1.5kw
2 Φ85/33 single screw extruder 1 set 55kw
3 Compactor 1 set 37kw
4 Hydraulic screen changer system 1 set 1.5kw
5 Water-ring die face cutting system 1 set 1.5kW
6 Chute 1 set ---
7 Centrifugal dryer 1set 5.5kw
8 Wind transmission system 1 set 3kw
9 Storage Silo 1 set ---
10 Electrical control box 1 set ---


The advantages of this machine
1. Highly efficent: the machine is automatic and with less power consumption.
2. Special screw design: We will design the screw up to customer different material and the material of screw and barrel can be 38CrMoAL or bimetallic.
5. no air in the pellets.
6. The machine wih long life.


The advantages of the compactor
1. Counter current technology
    
 
Hight process stability thorugh improved material intake ensures constantly high output over a considerably broader temperature rang
       Higher flexibility and operational reliability with a variety of materials
       Increased throughputs with the same plant size for more productivity

2. Smart Start
       Remarkably easy operate thanks to logical, clearly structured and simplified handing and ultramodern ergonomiic touchscreen disply.
       Fewer buttons, more user-friendliness-thanks to high degree of automat on including extensive control packages.
       The right recipe for every application-saved processing paramerter can be loaded easily and conveniently from the recipe management system at the push of a button

3. Save
        Lower specific energy requirements thanks to a complete package featuring design and process engineering measures including the new direct drive for the extruder screw
        Lower production costs through optimised control technology and high-quality, energy-efficient components such as high-performance motors
        Additionally, the parctical energy dispaly on your operating panel gives you a constant overvies of eenergy consumption at all times, thus enabling you to take specific measures to optimise consumption
        Environmental protection


Poroduction layout
Waste Agricultural Film Recycling Granulation Line

1.Belt conveyer                 2.Compactor           3.ML-85/30 single screw extruder
4.Hydraulic screen changer       5.Horizontal water-ring granulation system   
6.Chute                        7.Centrifugal dewatering
8. Vibration                     9. Wind transmission system
10.Silo storage


Machine line(HDPE, LDPE, LLDPE,PP woven bags,  PVC film PET film.etc, all kinds of these material can be done by this machine)

Extruder with horizontal water-ring cutter system

Gear box:high torque,low noise,external connect with cooling recycling system;

Screw: 38CrMoA1A,Nitrogen treatment;

Barrel: 38CrMoAlA,nitrogen treatment,barrel wind-cooling; temperature controller

Lubrication:forces lubricating;

Vacuum system:vacuum pump motor power 2.2kW
Waste Agricultural Film Recycling Granulation Line

Belt conveyer: it will send the material into the compactor, if there is metal in the material , you can install one metal detector on the belt conveyer to check the materil

Belt material: PVC
Plank material: carbon steel,
Motor power:1.5kw
Width of conveyer: 500mmWaste Agricultural Film Recycling Granulation Line
Compactor(with Counter current technology, more material can be send to the mouth of the screw feeder, then the machine capaicty will be much highr)

it works by the running of rotary cutter, stable cutter and the rotary cutter  cut the material and by friction the material will be compred. And with cutter base running the material can be better melt and flow into the extruder.

Waste Agricultural Film Recycling Granulation Line
Compactor is cooling by water under the bottom of the compactor, there are also water sprying on the top of the compactor, if the temperature is too high in the compactor, the water will be spryed into the compactor
Waste Agricultural Film Recycling Granulation Line

Material comeout from the die, water-ring hot die pelleting cut the material into pellets, then the material go into the chute, then Centrifugal dryer will dry the material, with the blower system, material can be instore in the silo.
Waste Agricultural Film Recycling Granulation Line
Waste Agricultural Film Recycling Granulation Line
Extruder machine
Waste Agricultural Film Recycling Granulation Line
Machine line
Waste Agricultural Film Recycling Granulation Line
The machine with one vacuum degassing and one natural degassing
Waste Agricultural Film Recycling Granulation Line
Material test by the machine and final pellets
Waste Agricultural Film Recycling Granulation Line
Pameter of such kinds of machine

Type L/D Main power Compactor power Speed Capacity(kg/h)
ML85 33 55KW 37kw 10-150 150-200
ML100 30/33 90KW 55kw 10-150 250-350
ML130 30/33 132KW 90KW 10-150 450-600
ML160 30/33 160KW 132KW 10-150 600-800
ML180 33/36 200KW 160KW 10-150 800-1000
ML200 33/36 250KW 200KW 10-150 1000-1200
 



Waste Agricultural Film Recycling Granulation Line
1. We supply below necessary documents with the machine:

  1. Machine layout
  2. Electricity diagram
  3. Machine certificate
  4. General manual book/maintenance book

2. We provides one-year quality guarantee. During this period, if the machine's malfunction is approved to be our responsibility, we will send the broken spare parts to you with DHL courier or other way within 7 workdays after receiving the complainant. And send the technicians to the buyer's factory for maintaining. All charges are in our account.

3. After one year guarantee, If you need we can provides payable spare parts and technician's VISITING maintenance, and any broken spares we can send you soon as possible.

4.
We trust that our quotation meets with your requirements and we will gladly furnish you with further information.


5. 24Hours service :  Cell+86-13915707468
                             

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