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Introducing our state-of-the-art PET bottle flakes recycling washing plant, engineered to deliver an impressive 500kg/h throughput right in your factory. This marvel of innovation features a high-torque twin-screw extruding screw unit, a cutting-edge, next-generation high-speed, high-torque, and high-power twin screw extruder. Drawing from the finest advanced manufacturing technology China has to offer, it represents a significant leap forward in product advancement.
Discover the Unmatched Advantages of Our Machine
1. Exceptional Efficiency: Experience seamless automation with reduced power consumption, ensuring top-tier productivity.
2. Customizable Screw Design: Tailor-made to suit a variety of materials, our screw and barrel options, crafted from 38CrMoAL or bimetallic materials, cater to your specific needs.
3. Advanced PET Processing: Achieve optimal PET viscosity effortlessly, without the need for a complex pre-crystallization dryer system. Experience minimal IV reduction, with potential IV enhancement through suitable additives.
5. Durable and Reliable: This machine is engineered for longevity, providing enduring performance.
Explore Our Range of Machine Types
|
Model |
TSSK20 |
TSSK30 |
TSSK35 |
TSSK50 |
TSSK65 |
TSSK72 |
TSSK92 |
|
Screw diameter(mm) |
21.7 |
30 |
35.6 |
50.5 |
62.4 |
71.2 |
91 |
|
Rotary speed(rpm) |
600 |
400 |
400/600 |
500/600 |
400/500 |
400/500 |
400/500 |
|
Main motor power(kw) |
4 |
11 |
11/15 |
37/45 |
55/75 |
90/110 |
220/250 |
|
L/D |
32-40 |
28-48 |
32-48 |
32-48 |
32-48 |
32-48 |
32-40 |
|
Capacity(kg/h) |
2-10 |
5-30 |
10-80 |
20-150 |
100-300 |
300-600 |
600-1000 |
Innovative Machine Layout
Explore Detailed Machine Photos
Crystallization Process Advanced Dryer: Pre-dry PET flakes efficiently.
Volume: Generous 1000L capacity.
Heater Power: Robust 36kW output.
Heating Method: Efficient electric heating system.
Blower Power: Powerful 4kW to ensure effective performance.
Mixer Power: Sturdy 2.2kW for reliable mixing.
Mixer Shaft: Constructed with high-grade SS304 stainless steel.
Premium Material: Interior crafted from stainless steel, exterior from A3, complete with an insulating layer for optimal thermal efficiency.
Convenient Operation: Easily operable with a user-friendly hopper door design.
Single Screw Feeder: Designed for flawless flake feeding into the extruder.
Seamless Feeding: The single screw feeder ensures equal and stable distribution of PET flakes into the extruder.
Specifications of Horizontal ScrewParameter Details:
Screw Diameter Specification:φ60
Power Output:1.5kW for reliable performance
Hopper Material: Crafted from SS304 stainless steel
Visibility Feature: The hopper includes a sight glass, enabling operators to monitor material levels effortlessly.
Sophisticated Twin Screw Extruder
Barrel Count: 10 expertly crafted barrels
Barrel #1- Length:10 is 234mm
Total Barrel Length: Approximately 2340mm
High-Quality Barrels: Barrels #1-9 are constructed with 38CrMoAl material, hardened to ensure a minimum of ≥61HRC.
Efficient Cooling System: Each barrel section is water-cooled, with individual throttle and solenoid valves, including premium solenoid valves imported from Italy.
Barrel Accessibility: Barrel #1 is open for feeder introduction, Barrel#4: provides open access for natural degassing,Barrel#6, Barrel#68: designed for optimal vacuum degassing efficiency.The other units are securely closed to ensure operational reliability.
Our processing section has been masterfully designed with a stainless steel cover, providing an impeccable shield against potential contaminants.
Diameter: 62.4 mm | L/D Ratio: 36:1 - Precisely engineered for optimal performance.
Centre Distance: 52mm - Ensuring perfect alignment and smooth operation.
Screw Material: W6Mo5Cr4V2 - Crafted for durability and superior performance.
Rotating Speed (Counter rotating): 400 RPM - Delivering consistent and efficient processing.
A meticulously crafted pair of screw shafts, complete with screw elements. These are made from premium 40CrNiMo material, hardened to a remarkable ≥61HRC for unparalleled durability.
The material exits the die in a noodle-like strand using the pull trap pelletizing method, essential for PET processing. This method requires efficient vacuum systems, like a roots pump, ensuring the production of top-quality pellets.
Screw cooling is expertly managed through an advanced water system, regulated by precision electric valves.
Our machine features state-of-the-art screw elements, designed for optimal efficiency.
We offer robust vacuum options, including Roots vacuum or Bipolar pumps, tailored to your processing needs.
Equipped with a sophisticated degassing system on the extruder, enhancing product purity and quality.
Premium Water Tank - Essential for cooling and maintaining product quality.
Material seamlessly transitions from the die into the water tank for cooling. Within the tank, rubber rollers ensure the material strap is efficiently fed into the gale dryer, which expertly removes surface moisture.
Length of Tank: 4m - Designed to provide ample cooling space for optimal material processing.
Tank Material: SS304 | Bracket Material: Q235 - Built with superior-quality materials for long-lasting service.
Our versatile system can be adjusted up and down, and moved forward and backward, allowing precise alignment with the die and material requirements.
Power of Blower on Gale Dryer: 2.2 kW - Ensuring efficient drying and quality preservation.
High-Performance Pelletizer - A crucial component for premium pellet production.
A. Innovative Portal Shaped Pelletizer - Engineered for optimal pellet shaping and efficiency.Integral to our product's cutting-edge technology.Crafted with Horniness Alloy Rotary Cutter, ensuring longevity and precise cutting.
B. Capacity - Designed to handle significant throughput, ensuring efficiency.Efficiency at its best.Capacity: 300 kg/hr - Meeting high production demands with ease.
C. Motor Power: 4 KW - Robust power for reliable operation.
D. Cutter Diameter: 300 mm - Precision-engineered for optimal cutting performance.
E. Blade Width: 20 mm - Meticulously designed for superior cutting accuracy.
F. Traction Speed: 30-90 m/min - Adjustable to suit various processing needs.
G. Number of Cutter Gears: 32 - Ensuring comprehensive and efficient cutting.
H. Maximum Number of Lines: Less than 60 - Allowing for extensive and versatile processing.
Final Pellets and Raw Material - Expertly processed to meet your exact specifications.
For more in-depth information about this exceptional machine, please contact me. I can provide you with detailed photos and videos to better illustrate our capabilities.
1. Essential Documentation Included with Machine: We provide the following necessary documents to ensure seamless operation and maintenance:
2. Comprehensive Support and Guarantees We offer a one-year quality guarantee. Should any malfunctions occur within this period, and it is deemed our responsibility, we will promptly dispatch replacement parts via DHL or another courier within 7 working days. Our technicians are also available to visit your factory for maintenance purposes, with all related costs covered by us.
3. Extended Support and Services Beyond Warranty: After the initial one-year guarantee, we provide payable spare parts and maintenance visits by our technicians. For any spare parts required, we assure a swift response to minimize downtime.
4. Commitment to Excellence We are confident that our quotation will meet your requirements. Should you need further information, we are at your service to provide it with pleasure.
5. Around-the-Clock Support: We offer continuous assistance to ensure your operations run smoothly. Contact Us Anytime: Cell +86-13915707468 for immediate service and support.
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