| Customization: | Available |
|---|---|
| After-sales Service: | 24 Hours |
| Warranty: | 1 Year |
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Introducing the Twin Screw Extrusion Extruder PET Bottles Recycling Granulation Machine! This cutting-edge equipment is engineered with a high-torque twin-screw extruding unit, representing the pinnacle of modern industrial innovation. Boasting high-speed, high-torque, and high-power capabilities, this next-generation twin screw extruder is the result of a technological leap forward, inspired by the finest advanced manufacturing techniques from China.
Discover the Outstanding Advantages of This Machine:
1. Unparalleled Efficiency: This state-of-the-art machine is not only fully automated but also remarkably energy-efficient, ensuring optimal performance with minimal power consumption.
2. Customizable Screw Design: Our team tailors the screw design to accommodate various materials specified by clients. Choose between 38CrMoAL or a bimetallic composition for both the screw and barrel, ensuring flexibility and precision.
3. Simplified PET Processing: Achieve the perfect viscosity for PET materials without the need for a complex pre-crystallization dryer system. Experience minimal IV reduction and enhance IV by incorporating suitable additives, optimizing your recycling efficiency.
5. Exceptional Durability: Built to last, this machine promises longevity through robust construction and superior materials.
Explore Other Models Within This Machine Range:
|
Model |
TSSK20 |
TSSK30 |
TSSK35 |
TSSK50 |
TSSK65 |
TSSK72 |
TSSK92 |
|
Screw diameter(mm) |
21.7 |
30 |
35.6 |
50.5 |
62.4 |
71.2 |
91 |
|
Rotary speed(rpm) |
600 |
400 |
400/600 |
500/600 |
400/500 |
400/500 |
400/500 |
|
Main motor power(kw) |
4 |
11 |
11/15 |
37/45 |
55/75 |
90/110 |
220/250 |
|
L/D |
32-40 |
28-48 |
32-48 |
32-48 |
32-48 |
32-48 |
32-40 |
|
Capacity(kg/h) |
2-10 |
5-30 |
10-80 |
20-150 |
100-300 |
300-600 |
600-1000 |
Meticulous Machine Layout:
Explore Detailed Photographs of the Machine:
Advanced Crystallization Process: Dryer System: Pre-dry PET flakes efficiently to ensure optimal processing.
Volume Capacity: A substantial 1000L, designed for large-scale operations.
Heating Power: Equipped with a powerful 36kW heater for consistent performance.
Heating Method: Efficiently powered by electricity for uniform heating.
Blower Power: 4kW, ensuring effective air distribution.
Mixer Power: A robust 2.2kW, designed for consistent mixing performance.
Mixer Shaft Material: Crafted from durable SS304 stainless steel.
Premium Material Composition: Featuring a stainless steel interior and A3 exterior, complemented by a thermal insulation layer to maintain optimal temperatures.
User-Friendly Design: An accessible hopper with an open door ensures effortless operation.
Single Screw Feeder: Precision Feeding System for Flakes:
Efficient Feeding: The single screw feeder guarantees stable and uniform feeding of PET flakes into the extruder, optimizing the extrusion process.
Horizontal Screw Specifications:Detailed Parameters:
Screw Diameter:φ60
Motor Power Specifications:Rated at:1.5kW
Hopper Material: Constructed from high-grade SS304 stainless steel.
Visibility Feature: A strategically placed sight glass on the hopper allows operators to monitor material levels effortlessly.
Introducing the Twin Screw Extruder Machine: A Technical Marvel
Barrel Configuration Details: Number of Barrels:
Length Specifics of Barrel #1-10 Dimensions: 234mm
Cumulative Barrel Length: Approximately 2340mm, ensuring extensive processing capability.
Barrel Composition: Barrels #1-9 are forged from 38CrMoAl material, hardened to a minimum of 61HRC for enduring performance.
Sophisticated Cooling System: Each barrel is water-cooled, featuring individual throttles and solenoid valves, with the latter sourced from Italy for unrivaled quality.
Innovative Barrel Configurations: Barrel#1 is designated for feeder attachment, while Barrel#4: is designed for natural degassing, enhancing processing efficiency., Explore the purpose of Barrel#6, and Barrel#68: both engineered for vacuum operations, boosting the quality and consistency of the output. Immerse yourself in the revolutionary degassing technology that distinguishes our High-Performance Twin Screw Extruder, ensuring a flawless recycling process for PET bottles.. The others remain closed, guaranteeing safety and optimal performance.
The processing section is equipped with a robust stainless steel cover, offering unparalleled protection and durability against external elements.
Diameter: 62.4 mm, L/D Ratio: 36:1 - an engineering marvel for superior extrusion efficiency.
Centre Distance: Precisely calibrated at 52mm for impeccable alignment and functionality.
Screw Material: Crafted from W6Mo5Cr4V2, promising exceptional wear resistance and longevity.
Rotating Speed: Experience the optimized performance at 400 RPM in counter-rotating mode.
Our screw shafts, made from 40CrNiMo, are hardened to ≥61HRC, ensuring maximum durability and reliability.
The material exits the die in a noodle-like pelletizing form, essential for PET. With superior vacuum technology, such as roots pumps, achieve better pellet quality.
Screw Cooling: Achieve precise temperature control with water regulated by advanced electric valves.
Innovatively designed screw elements enhance the performance and efficiency of our machine.
Vacuum Solutions: Choose between Roots vacuum or Bipolar pump for optimal suction and efficiency.
Our extruder boasts advanced degassing capabilities for unrivaled processing excellence.
Water Tank: A crucial component for effective cooling and material processing.
Material seamlessly transitions from the die into the water tank for cooling. The rubber roller and gale dryer effectively remove surface moisture.
Tank Length: A substantial 4m to accommodate diverse processing needs.
Tank Material: Constructed from high-grade SS304, with brackets made of Q235 for superior stability.
Mobility: Easily adjustable up, down, forward, and back to meet your precise material and die requirements.
Gale Dryer Blower Power: A robust 2.2kW for efficient drying performance.
Pelletizer: The heart of our system, engineered for precision and efficiency.
A. Our portal-shaped type pelletizer is designed for streamlined operations and superior output.,Featuring a horniness alloy rotary cutter for exceptional cutting precision and durability.
B. Capacity:300kg/hr - Unmatched throughput for high-volume production.
C. Motor Power: 4KW, delivering powerful and consistent performance.
D. Cutter Diameter: A substantial 300mm for enhanced material processing capability.
E. Blade Width: 20mm, engineered for optimal cutting efficiency.
F. Traction Speed: Adjustable between 30-90m/min for versatile operational control.
G. Cutter Gears: 32, ensuring precise and effective material handling.
H. Max Number of Lines: Designed to handle less than 60 lines for optimal efficiency.
Final Pellets and Raw Material: Tailored to meet the highest standards of quality and consistency.
For a comprehensive understanding of the machine, please contact us. We are ready to provide detailed photos and videos upon request.
1. Accompanied Documentation: We supply essential documents with the machine, including:
2. One-Year Quality Guarantee: Should any malfunction within this period be attributed to our responsibility, we commit to sending replacement parts via DHL or alternative methods within 7 working days of your complaint. Our technicians will visit your factory for maintenance, with all costs covered by us.
3. Post-Guarantee Support: We offer payable spare parts and on-site maintenance by our technicians after the initial year. We ensure the prompt dispatch of any required spares.
4. We are confident that our quotation meets your needs and are eager to provide further information upon request.
5. 24-Hour Service: Our dedicated support team is available around the clock. Contact us at Cell +86-13915707468 for immediate assistance and inquiries.
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