| Customization: | Available |
|---|---|
| After-sales Service: | 24 Hours |
| Warranty: | 1 Year |
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Discover the superior capabilities of the Pet Bottles Flakes Scraps Recycle Pelletizing Granulation Machine, also known as the PET granulator or PET pelletizer. This exceptional machine is equipped with a high-torque twin-screw extruding unit. As a new-generation marvel, it boasts high-speed, high-torque, and high-power attributes. By harnessing advanced manufacturing technology in China, it represents a significant technological leap from existing products.
Explore the numerous advantages of this extraordinary machine
1. Unmatched Efficiency: This machine operates automatically with remarkably reduced power consumption, ensuring cost-effective and energy-efficient performance.
2. Tailored Screw Design: We customize the screw to accommodate different customer materials. The screw and barrel materials may be 38CrMoAL or bimetallic, ensuring optimal performance.
3. Superior PET Viscosity: Achieve the ideal PET viscosity without the need for a complex pre-crystallization dryer system. Experience minimal IV reduction and potential IV improvement with suitable additives.
5. Engineered for Longevity: The machine is designed for an extended lifespan, ensuring long-term dependable operation.
Explore other innovative machines in this category
|
Model |
TSSK20 |
TSSK30 |
TSSK35 |
TSSK50 |
TSSK65 |
TSSK72 |
TSSK92 |
|
Screw diameter(mm) |
21.7 |
30 |
35.6 |
50.5 |
62.4 |
71.2 |
91 |
|
Rotary speed(rpm) |
600 |
400 |
400/600 |
500/600 |
400/500 |
400/500 |
400/500 |
|
Main motor power(kw) |
4 |
11 |
11/15 |
37/45 |
55/75 |
90/110 |
220/250 |
|
L/D |
32-40 |
28-48 |
32-48 |
32-48 |
32-48 |
32-48 |
32-40 |
|
Capacity(kg/h) |
2-10 |
5-30 |
10-80 |
20-150 |
100-300 |
300-600 |
600-1000 |
Ingenious Machine Layout
Revealing Intricate Machine Photos for Insightful Detail
Efficient Crystallization Process Advanced Dryer: Efficiently pre-dry the PET flakes to optimize processing.
Volume: A substantial 1000 liters for ample processing capacity.
Robust Heater Power: 36kW for effective heating.
Electric Heating: Reliable and efficient.
Blower Power: A powerful 4kW for optimal air flow.
Mixer Power: 2.2kW for consistent mixing performance.
Mixer Shaft Material: Durable SS304 for longevity.
Quality Construction: Stainless steel interior with A3 exterior, complete with a warm insulation layer.
User-Friendly Design: The hopper features an open door for effortless operation.
Single Screw Feeder: Designed to seamlessly feed flakes into the extruder with precision.
Stable Feeding: The single screw feeder ensures equal and stable material feeding into the extruder.
Precision Horizontal Screw Parameters:
Screw Diameter: φ60
Power:1.5kW
Hopper Material: SS304 for superior durability.
Visibility Feature: The hopper includes a sight glass, allowing workers to easily monitor material levels.
Cutting-Edge Twin Screw Extruder Machine
Barrel Count: 10
Length of Barrel #1 to10 is 234mm
Total Barrel Length: Approximately 2340mm for maximum efficiency.
Durable Barrel Construction: Barrels #1-9 made of 38CrMoAl, hardened to ≥61HRC for long-lasting durability.
State-of-the-Art Cooling: Each barrel section is water-cooled and features a single throttle with solenoid valves imported from Italy for precise control.
Barrel #1 Open for Feeder, Barrel #4: Open Barrel for Natural Degassing, Barrel #6, Barrel #68The system includes an innovative open barrel design, specifically engineered for optimal vacuum performance. Featuring advanced degassing technology to ensure superior quality.. The remaining components are expertly crafted with a closed design.
The processing section is equipped with a robust stainless steel cover, providing exceptional protection against external elements.
Diameter: 62.4 mm, L/D ratio: 36:1, designed for peak efficiency.
Centre distance is meticulously set at 52mm for precise operation.
The screw is crafted from premium W6Mo5Cr4V2 material, ensuring longevity and performance.
The screw operates at a counter-rotating speed of 400 RPM, optimizing the production process.
Includes a pair of screw shafts, complete with high-quality screw elements. The material is 40CrNiMo, and they are hardened to a minimum of 61HRC for durability.
Material exits through the die, employing a pull strap noodle pelletizing method essential for PET. A superior vacuum, such as a Roots pump, is crucial for producing high-quality pellets.
Screw cooling is efficiently managed by water, with flow controlled by precise electric valves.
Our machine features state-of-the-art screw elements, ensuring consistent performance.
For vacuum needs, we recommend either a Roots vacuum or a Bipolar pump for optimal results.
The extruder comes with an efficient degassing system for enhanced processing.
The system includes a highly functional water tank.
Post-die, the material enters the water tank for cooling. Within the tank, a rubber roller aids in sending the material strap into a gale dryer, effectively drying its surface.
The water tank boasts a substantial length of 4 meters, ensuring thorough processing.
The water tank is constructed from SS304, and the bracket is made of Q235, guaranteeing resilience and stability.
The system is fully adjustable, capable of moving up, down, forward, and backward to meet specific die and material requirements.
The gale dryer is equipped with a robust 2.2 kW blower, ensuring efficient drying.
Pelletizer - an integral component of our recycling granulation system.
A. Portal-shaped type pelletizer, designed for high-capacity processing.,Featuring a hardened alloy rotary cutter for precision cutting.
B. Capacity is unmatched, delivering up to:300 kg/hr, enabling high-volume production.
C. Motor power: 4 kW, ensuring consistent and reliable operation.
D. Cutter diameter measures 300 mm, optimized for performance.
E. Blade width is 20 mm, designed for maximum efficiency.
F. Traction speed ranges from 30 to 90 m/min, adaptable for various needs.
G. Equipped with 32 cutter gears, for versatile usage.
H. Capable of handling a maximum number of lines, less than 60, for diverse applications.
Final pellets and raw material are flawlessly processed for top-quality output.
For further details on this exceptional machine, feel free to contact us. We are ready to provide additional photos and videos to illustrate its capabilities.
1. With the machine, we supply the essential documentation as follows:
2. We provide a one-year quality guarantee. Within this period, should any malfunctions occur due to our fault, we will promptly dispatch the necessary spare parts via DHL or another courier within 7 working days after receiving your complaint. Additionally, our technicians are available to visit your factory for any required maintenance, all at our expense.
3. After the one-year guarantee, we offer payable spare parts and technician visits for continued maintenance. We ensure the rapid dispatch of any necessary spares.
4. We are confident that our proposal aligns with your requirements and are eager to provide you with any further information you may need.
5. 24-hour service: Our support team is available around the clock to assist you, ensuring uninterrupted operation. 5db197ac
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