Plastic HDPE LDPE PP Film Jumbo Woven Bags Recycle Granulator Extruder Machine

Product Description

Introducing our state-of-the-art plastic recycling granulation machine, featuring a sophisticated double part ML130-130, this innovation is designed to process a diverse array of films including POLYPROPYLENE, PE, PP, CPP, BOPP, PA, PS, PE, EPE, EPS, PET, UPS, ABS, and more. Engineered for versatility and efficiency, it's your ultimate solution for sustainable plastic waste management.

This advanced machinery is meticulously customized to meet the specific needs of our esteemed Indian client, specializing in the production of LLDPE and LDPE films. Tailored to perfection, it exemplifies our commitment to delivering personalized solutions that drive success.
1. With dual screen changers, each equipped with two round filters boasting a generous filter area of nearly 1200mm2, our machine offers a total filtration capability of approximately 2400mm2. Enhanced with a pressure alarm, it ensures prompt alerts when the pressure approaches the preset threshold, allowing for timely screen changes by the workforce, thereby maintaining operational continuity and efficiency.
2. All critical components including motors, inverters, and the intuitive PLC touch screen are powered by Siemens, ensuring exceptional reliability and user-friendly operation.
3. Our compactor is innovatively designed with a water-cooling cover, substantially enhancing the cooling efficiency of the compaction process, leading to superior performance and durability.

This remarkable two-stage machine, featuring dual screen changers, expertly filters out impurities for pristine results. Equipped with both vacuum and natural degassing systems, the final pellets are impeccably refined and aesthetically pleasing. Combining high performance with unparalleled efficiency, this machine is a testament to our engineering excellence.

The film material is efficiently fed into the compactor through a sophisticated belt conveyor system. High-speed rotary cutters, strategically installed on the cutter plate, work in tandem with stable cutters on the compactor's sides. This synergy ensures rapid film crushing into small fragments. The heat generated by the friction of rotary and stable cutters not only densifies the crushed material but also effectively evaporates residual moisture. Subsequently, the material, now more compact, is propelled into the extruder by centrifugal force, significantly boosting film processing capacity.

The Advantages of this Machine
1. Highly Efficient: Experience the pinnacle of automation with significantly reduced power consumption, maximizing productivity while minimizing operational costs.
2. Special Screw Design: Our bespoke screw designs cater to the unique material requirements of each customer. The screw and barrel are available in high-quality 38CrMoAL or bimetallic options for enhanced durability and performance.
3. High Capacity: Demonstrating exceptional throughput, this machine has a processing capacity of approximately 200kg/h, optimizing your production capabilities.
4. Stable Output: Transitioning material from the first to the second stage, complete with dual screen changers, ensures thorough impurity removal. As a result, the material emerges from the die in a stable, unbroken state.
5. Beautiful Pellets: Equipped with dual degassing systems, the pellets produced are devoid of air pockets, offering a superior aesthetic and structural integrity.
6. Longevity: Engineered for endurance, this machine promises a long operational life, providing reliable performance year after year.

Advantage of Our Compactor
1. Counter Current Technology
Experience unparalleled process stability with enhanced material intake, ensuring consistently high output across a wide temperature range, accommodating a variety of operational conditions with ease.
Delivering superior flexibility and dependability, this technology adapts seamlessly to a diverse array of materials, enhancing operational reliability and productivity.
Achieve increased production throughputs without the need for larger plant sizes, maximizing productivity and optimizing your operational footprint.
2. Smart Start
Enjoy an unprecedented ease of operation with our logical, clearly structured, and simplified interface. Our ultramodern, ergonomic touchscreen display epitomizes user-friendliness, making complex operations intuitive and straightforward.
With fewer buttons to navigate, our system enhances user-friendliness through a high degree of automation, supported by comprehensive control packages for seamless operation.
Effortlessly access the perfect processing parameters for your specific applications. Our recipe management system allows for easy and convenient loading of saved parameters at the push of a button.
3. Save
Benefit from lower specific energy requirements, thanks to a comprehensive package of design and process engineering innovations, including the revolutionary new direct drive for the extruder screw.
Optimize production costs with advanced control technology and top-tier, energy-efficient components, such as high-performance motors, ensuring maximum efficiency and cost-effectiveness.
Our practical energy display on the operating panel provides a continuous overview of energy consumption, empowering you to implement specific measures for optimal energy management and consumption reduction.
Feature

1. Our high-precision gearbox boasts remarkable carrying capacity, ensuring steady, reliable driving with minimal noise, exemplifying our commitment to superior engineering and performance.

2. Unveiling a new era of efficiency with our ingeniously crafted barrel and screw design, which ensures exceptional melt uniformity. Experience cooler melt temperatures and a remarkable boost in production output, setting new standards in performance.
3. For an array of demanding applications, we utilize premium standard nitrided steel for barrels and screws, offering superior corrosion resistance. For processing unique materials, two distinct metal choices are available to meet your specialized needs.
4. The precision of our PID meter guarantees an unwavering and precise temperature, making it a hallmark of reliability.
5. Experience unparalleled convenience with our hydraulic pressure screen changer. Screen changes are a breeze, completed swiftly in mere minutes, enhancing operational efficiency.

ML130-130 Two-Stage Machine: Detailed Parameter Overview

Item NO.	Item name	Quantity	Power
1	Belt conveyor	1set	2.2kW
2	Φ130/28 single screw extruder	1 set	130kW
3	Compactor	1 set	90kW
4	Auto Hydraulic screen changer system	1 set	5.5kW
5	Φ130/10 single screw extruder	1 set	75kW
6	Auto Hydraulic screen changer system	1 set	5.5kW
7	Water-ring die face cutting system	1 set	2.2kW
8	Chute	1 set	---
9	Centrifugal dryer	1set	7.5kW
10	Vibration	1set	2*0.55kW
11	Wind transmission system	1 set	7.5kW
12	Storage Silo	1 set	---
13	Electrical control box	1 set	---

Machine Line Overview

Complete Machine Line Overview

Explore More: Machine Photo Gallery

Our belt conveyor efficiently transports raw plastic film to the compactor. Equipped with a metal detector, it alerts with an alarm upon detecting metal, enabling workers to remove the metal and swiftly resume operations.
The compactor/cutter, featuring counter-current technology and smart start, enhances material feed into the extruder, significantly amplifying the machine's capacity and efficiency.

From first to second stage: Our two-stage machine boasts dual extruders, dual screen changers, and degassing. This configuration delivers phenomenally stable material output from the die, ensuring consistent capacity with a screen changer that operates sans filter.

Our two-bar screen changer offers filter areas ranging from 1200 to 2000 square mm, tailored to meet your specific filtration needs.

Our Horizontal Water-Ring Pelletizing system features adjustable speed settings, catering to varied pellet size requirements. During testing, Vertical Water-Ring Pelletizing can also be utilized, each method presenting its own distinct advantages.

The Vertical Water-Ring Pelletizing method is equally adept, accommodating PP and PE materials with ease and efficiency.

Additionally, our advanced laser filter meticulously eliminates contaminants, ensuring pristine material quality.

Our centrifugal dryer, paired with a wind transmission system, efficiently dries and conveys material into the silo. The integrated screen net effectively filters out powder and dust, ensuring superior quality.

Machine currently in production: Witness cutting-edge technology in action.

Client Engagement: Join us for an exclusive machine testing experience.

Seamless Transition: Material flows effortlessly from the first to the second stage.

Our ceramic heater ensures optimal heat retention, enhancing machine efficiency and reducing electrical consumption.

Comprehensive Parameters of This Machine Type: A Detailed Exploration

 

Model		Screw diameter(mm)	L/D	Capacity (kg/h)
ML-100/100	SJ-100	100	26~33	250~300
	SJ-100	100	10
ML-120/120	SJ-120	120	26~33	300~400
	SJ-120	120	10
ML-150/150	SJ-150	150	26~33	500~600
	SJ-150	150	10
ML-180/180	SJ-180	180	26~33	800~1000
	SJ-180	180	10

For detailed insights, please feel free to contact us. We are eager to share additional photos and videos of our machine in action.


1. Essential Documentation Provided with Machine:

1. Comprehensive Machine Layout
2. Detailed Electricity Diagram
3. Official Machine Certificate
4. General Manual and Maintenance Handbook

2. We offer an esteemed one-year quality guarantee. Should any malfunction be deemed our responsibility, we will promptly dispatch replacement parts via DHL or an alternative courier within 7 workdays post-complaint. Our technicians are also available for on-site maintenance at the buyer's factory, at no additional cost to you.

3. Post one-year guarantee, we provide affordable spare parts and technician visits for maintenance. Any required spares will be sent to you with utmost urgency.

4. We are confident our quotation aligns with your expectations and are delighted to furnish further information upon request.

5. Around-the-Clock Service: Contact: Cell [phone]