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Introducing the Waste/Consumer Plastic PE/PP/Pet/HDPE Bottles Scraps Flakes granulator/pelletizer line plant. This state-of-the-art machine boasts a high-torque twin-screw extruding screw unit, representing a new-generation leap in high-speed, high-torque, and high-power twin screw extrusion. It is crafted based on existing products with valuable insights drawn from China's advanced manufacturing technology.
Delve into the exceptional advantages of this cutting-edge machine:
1. High Efficiency: Enjoy automated operations with significantly reduced power consumption, maximizing productivity and resource conservation.
2. Tailored Special Screw Design: We customize the screw design to suit diverse customer materials. Choose from 38CrMoAL or bimetallic materials for the screw and barrel, ensuring optimal performance.
3. Enhanced PET Viscosity: Achieve desired PET viscosity without the complex pre-crystallization dryer system. While only slightly reducing IV, it can enhance IV by adding suitable additives.
5. Engineered for Longevity: This machine is constructed for a long operational life, providing enduring reliability and performance.
Explore other variants of these innovative machines, each designed to elevate your manufacturing capability.
|
Model |
TSSK20 |
TSSK30 |
TSSK35 |
TSSK50 |
TSSK65 |
TSSK72 |
TSSK92 |
|
Screw diameter(mm) |
21.7 |
30 |
35.6 |
50.5 |
62.4 |
71.2 |
91 |
|
Rotary speed(rpm) |
600 |
400 |
400/600 |
500/600 |
400/500 |
400/500 |
400/500 |
|
Main motor power(kw) |
4 |
11 |
11/15 |
37/45 |
55/75 |
90/110 |
220/250 |
|
L/D |
32-40 |
28-48 |
32-48 |
32-48 |
32-48 |
32-48 |
32-40 |
|
Capacity(kg/h) |
2-10 |
5-30 |
10-80 |
20-150 |
100-300 |
300-600 |
600-1000 |
Discover the efficient layout of the machine, designed for seamless integration into your production line.
Access a comprehensive gallery of detailed machine photos for a closer look at this technological marvel.
Crystallization: Achieve precise crystallization results for optimal material properties. Dryer: Pre-dry the PET flakes for enhanced process efficiency and quality output.
Volume capacity: Boasting a generous 1000L volume for substantial processing demands.
Heater Power: Equipped with a powerful 36kW heating system to maintain optimal temperatures.
Heating Method: Utilizes electric heating for consistent and efficient thermal regulation.
Blower Power: 4kW blower ensures effective material processing and handling.
Mixer Power: A robust 2.2kW mixer drives thorough material blending.
Mixer Shaft: Fabricated from premium SS304 for durability and performance.
Material Construction: Interior crafted from stainless steel, exterior from A3, complemented by a warm insulation layer for efficiency.
User-Friendly Design: The hopper features an open door for easy operation and accessibility.
Single Screw Feeder: Specifically designed for consistent and stable feeding of flakes into the extruder.
Feeding System: The single screw feeder ensures equal and stable material distribution into the extruder for optimal processing.
Horizontal Screw Specifications::
Screw Diameter::φ60
Power Output::1.5kw
Hopper Material: Constructed from SS304 for reliable and hygienic material handling.
Innovative Visibility: Equipped with a sight glass on the hopper, allowing workers to monitor material levels easily.
Advanced Twin Screw Extruder Machine
Barrel Configuration: 10
Length of Barrel #1-10 is 234mm
Comprehensive Barrel Length: Total length of barrels extends to approximately 2340mm.
Durable Construction: Barrels #1-9 crafted from high-quality 38CrMoAl material, hardened to ≥61HRC for maximum durability and longevity.
Precision Cooling: Barrel sections are water-cooled, each featuring a dedicated throttle and solenoid valve, with valves imported from Italy for superior quality.
Optimized Feeding: Barrel#1 is open for feeder integration, ensuring seamless material introduction.4: Open Barrel, Natural Degassing, Barrel#6, Barrel#68: Open Barrel, for Vacuum Degassing. The others remain securely sealed.
The processing unit is elegantly encased in a stainless steel cover, offering supreme protection against environmental factors.
Diameter: A precise 62.4 mm, with an L/D ratio of 36:1 for optimal performance.
Centre distance meticulously set at: 52mm.
Crafted with precision, the screw material is W6Mo5Cr4V2, ensuring durability and efficiency.
Counter rotating at an impressive speed of 400RPM for enhanced processing.
This sophisticated pair of screw shafts, complete with robust screw elements, is constructed from 40CrNiMo material, achieving a hardness of ≥61HRC for superior longevity.
The material is extruded through the die, adopting a 'pull trap' noodle-like pelletizing approach, crucial for PET processing. A robust vacuum system, such as a roots pump, ensures optimal pellet quality.
Advanced cooling for the screw is managed by water, precisely controlled via electric valves.
Innovative screw elements are integral to the machine's functionality.
For vacuum operations, we employ either a Roots vacuum or a Bipolar pump, ensuring reliable performance.
Efficient degassing occurs seamlessly on the extruder to maintain product integrity.
The essential water tank component of our system.
Material exits the die and cools in the water tank, which features a rubber roller. The cooled material strap is then conveyed to a gale dryer to effectively remove surface water.
Tank length is meticulously measured at: 4m,
The tank is constructed from premium SS304, while the bracket is made of Q235 for unparalleled strength and stability.
The system offers versatile mobility, allowing for vertical and horizontal adjustments to meet both die and material requirements.
The gale dryer is powered by a robust blower with a power of 2.2kW, ensuring efficient drying.
Pelletizer: An essential component for precise pellet production.
A. Our pelletizer features a portal-shaped design for enhanced functionality.,Equipped with a horniness alloy rotary cutter for superior cutting performance.
B. Impressive capacity::300kg/hr, ensuring substantial output with exceptional consistency.
C. Motor power: A formidable 4KW driving force.
D. Cutter diameter: Precisely set at 300mm for optimal cutting efficiency.
E. Blade width: Accurate to 20mm, accommodating various processing requirements.
F. Traction speed: Ranges from 30-90m/min, providing versatility in processing speeds.
G. Number of cutter gears: A robust 32, ensuring comprehensive material engagement.
H. Maximum number of lines: Less than 60, maintaining superior control and precision.
Exquisite final pellets and premium raw material ensure top-tier production results.
For further information about this advanced machinery, please do not hesitate to contact me. I am more than willing to provide additional detailed photos and videos.
1. We provide the following essential documents with the machine:
2. We offer a one-year quality guarantee. During this period, should any machine malfunction be deemed our responsibility, we commit to dispatching replacement spare parts via DHL or other methods within 7 working days upon receiving a complaint. Additionally, we will deploy technicians to the buyer's facility for maintenance, absorbing all related costs.
3. Post one-year guarantee, we can supply paid spare parts and technician visits for maintenance. We also prioritize quick dispatch of any required replacement parts.
4. We are confident that our quotation aligns with your needs and are eager to provide further information upon request.
5. 24-Hour service available: Contact us at Cell +86-13915707468 for immediate assistance.
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