Advanced Plastic Flake Granulator for HDPE, PP, PE & More

• Customization: Available
• After-sales Service: 24 Hours
• Warranty: 1 Year
• Model NO.: ML160
• Raw Material: PP Film with EPS
• Screw: Single-Screw
• Inverter: Inverter
• Electromagnetic Heater: Electromagnetic Heater
• Automation: Automatic
• Computerized: Computerized
• Customized: Customized
• Certification: CE, ISO9001:2008, QS, GMP, SGS
• Condition: Used
• Capacity: 300kg/H
• Screw and Barrel: 38CrMoAl, Nitrogen, Bimetallic
• Application: Rigid/Film PP PE
• Degassing: 2( One Vacuum, One Natural)
• Pelletizing Way: Water-Ring Hot Die
• Delivery Time: 45 Working Days
• Extruder: One Stage
• Cooling Way: by Water
• Heater: Cost Al
• Agglomerator: with Compactor
• Motor: Siemens, Weg,Dazhong
• Transport Package: Film Packing and Wood Base or Wood Case
• Specification: pellets size Φ 2.5*3mm
• Trademark: JORBIN
• Origin: Zhangjiagang City
• HS Code: 84772010
• Production Capacity: 15sets/Year

Product Description

PE PP film plastic recycling machine is a recycling equipment that to recycling the waste dirty PE PE film plastic, such like shopping bags, packing films, garbage bags, woven bags, non-woven bags, argraculture films, Container liquid bag etc. To reuse and recycling the waste plastic film bag can greatly reduce white pollution.

Material is cut,pre-dried,pre-heated,pre-homogenized and compacted in the shredding/compactor drum.

Many materials can be processed directly without need of the upstream pre-shredding,resulting in a dramatic reduction in operational costs.

Less power consumption cost per kilogram,high throughput,reduced floor space occupation and operator attendance

This line can be used to process wasted thermo plastics: 
such as PA, PP, PS, PE, EPE, EPS,PET,UPS,ABS Film etc.  Like agriculture film/farm film and big bag.
  
Different screw design can produce different plastics.This is for hard or differend kinds of film.

Material types:Woven bag,printed LDPE film,film(rolls,loose,bundled),agricultural film waste,foamed plastics(EPS) and fibre, 

 

Metal detector on the Belt conveyer

Customer can decide to install or not install metal detector on the belt. Metal detector can check the melt, if there is melt the detector will alarm and stop, peope chect out the melt and throw it way, and restart the belt conveyer again.

Feature
1. Highly efficent: the machine is automatic and with less power consumption.
2. Special screw design: We will design the screw up to customer different material and the material of screw and barrel can be 38CrMoAL or bimetallic.
3. no air in the pellets.
4. The machine wih long life.

Machine detail parameter

Item NO.	Item name	Quantity	Power
1	Belt conveyor	1set	1.5kw
2	Φ160/33 single screw extruder	1 set	160kw
3	Compactor	1 set	90kw
4	Hydraulic screen changer system	1 set	.2.2kw
5	Water-ring die face cutting system	1 set	2.2kW
6	Chute	1 set	---
7	Centrifugal dryer	1set	7.5kw
8	Wind transmission system	1 set	4kw
9	Storage Silo	1 set	---
10	Electrical control box	1 set	---

The advantages of this machine
1. Highly efficent: the machine is automatic and with less power consumption.
2. Special screw design: We will design the screw up to customer different material and the material of screw and barrel can be 38CrMoAL or bimetallic.
5. no air in the pellets.
6. The machine wih long life.

The advantages of the compactor
1. Counter current technology
      Hight process stability thorugh improved material intake ensures constantly high output over a considerably broader temperature rang
       Higher flexibility and operational reliability with a variety of materials
       Increased throughputs with the same plant size for more productivity
2. Smart Start
       Remarkably easy operate thanks to logical, clearly structured and simplified handing and ultramodern ergonomiic touchscreen disply.
       Fewer buttons, more user-friendliness-thanks to high degree of automat on including extensive control packages.
       The right recipe for every application-saved processing paramerter can be loaded easily and conveniently from the recipe management system at the push of a button
3. Save
        Lower specific energy requirements thanks to a complete package featuring design and process engineering measures including the new direct drive for the extruder screw
        Lower production costs through optimised control technology and high-quality, energy-efficient components such as high-performance motors
        Additionally, the parctical energy dispaly on your operating panel gives you a constant overvies of eenergy consumption at all times, thus enabling you to take specific measures to optimise consumption
        Environmental protection

More machine photoes

Layout of the machine

 

1. Belt conveyer   2.Compactor   3.ML-100/33 Single screw extruder   4.Hydraulic screen changer

      5. Vertical pelletizing system   6.Chute     7.Centrifugal dryer    8.Wind transimssion    9.Silo

Belt Conveyor(The material is evenly sent to the compactor, and the transmission speed can be controlled by the inverter)


Feeder(send the material into the feeder)



Main extruder of the machine

Material processed: HDPE, LDPE .
Gear box:high torque,low noise,external connect with cooling recycling system;
Screw: 38CrMoA1A,Nitrogen treatment;
Barrel: 38CrMoAlA,nitrogen treatment.
Heating and cooling of each section: electric heaters and fans.
Cooler located close to the compactor exit, around barrel, cooled with water

The whole production line



Final Pellets



 

Pameter of such kinds of machine

Type	L/D	Main power	Compactor power	Speed	Capacity(kg/h)
ML85	33	55KW	37kw	10-150	150-200
ML100	30/33	90KW	55kw	10-150	250-350
ML130	30/33	132KW	90KW	10-150	450-600
ML160	30/33	160KW	132KW	10-150	600-800
ML180	33/36	200KW	160KW	10-150	800-1000
ML200	33/36	250KW	200KW	10-150	1000-1200

1. We supply below necessary documents with the machine:

1. Machine layout
2. Electricity diagram
3. Machine certificate
4. General manual book/maintenance book

2. We provides one-year quality guarantee. During this period, if the machine's malfunction is approved to be our responsibility, we will send the broken spare parts to you with DHL courier or other way within 7 workdays after receiving the complainant. And send the technicians to the buyer's factory for maintaining. All charges are in our account.

3. After one year guarantee, If you need we can provides payable spare parts and technician's VISITING maintenance, and any broken spares we can send you soon as possible.

4. We trust that our quotation meets with your requirements and we will gladly furnish you with further information.

5. 24Hours service :  Cell+86-13915707468