| Customization: | Available |
|---|---|
| Material Processed: | Film |
| Plastic Type: | PE |
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Double stage extruder machine for pelletizer PP PE film with force feeder press. It also can do with horizontal water-ring hot die face pelletizing way or vertical water-ring hot die face granultor and wind cooling die face pelletizing way to meet the requirement of different material.
Material is cut,pre-dried,pre-heated,pre-homogenized and compacted in the shredding/compactor drum.
Many materials can be processed directly without need of the upstream pre-shredding,resulting in a dramatic reduction in operational costs.
Less power consumption cost per kilogram,high throughput,reduced floor space occupation and operator attendance
This line can be used to process wasted thermo plastics:
such as PA, PP, PS, HDPE,LDPE, LLDPE, EPE, EPS,PET,UPS,ABS Film etc. Like agriculture film/farm film and big bag.
Different screw design can produce different plastics.This is for hard or differend kinds of film.
Material types:Woven bag,printed LDPE film,film(rolls,loose,bundled),agricultural film waste,foamed plastics(EPS) and fibre,
Metal detector on the Belt conveyer
Customer can decide to install or not install metal detector on the belt. Metal detector can check the melt, if there is melt the detector will alarm and stop, peope chect out the melt and throw it way, and restart the belt conveyer again.
Machine detail parameter
| Item NO. | Item name | Quantity | Power |
| 1 | Rotary | 1 set | 2.2kW |
| 2 | Pressure Feeder | 1 set | 7.5kw |
| 3 | Φ150/28 single screw extruder | 1 set | 132kw |
| 4 | Hydraulic screen changer system | 1 set | 2.2kw |
| 5 | Φ150/10 single screw extruder | 1 set | 45kw |
| 6 | Hydraulic screen changer system | 1 set | 2.2kw |
| 7 | Water tank | 1 set | -- |
| 8 | Gale dryer | 1 set | 5kw |
| 9 | pelletizer | 1set | 5.5kw |
| 10 | Blower | 1 set | 4kW |
| 11 | Silo | 1 set | --- |
| 12 | Electrical control box | 1 set | _ |
The advantages of this machine
1. Highly efficent: the machine is automatic and with less power consumption than compactor or agglomerator, it can save the power for user
2. Special screw design: We will design the screw up to customer different material and the material of screw and barrel can be 38CrMoAL or bimetallic.
5. no air in the pellets.
6. The machine wih long life.
7. The force feeder can feeder the film directory into the extruder with pressure.
Compare with other kind of machine
1. Low power
this kind of the machine will be much lower than the machine which is with compactor/ agglomerater, it can save the power for user
2. Save cost
The machine will be cheaper than the same capacity machine which is with the compactor/agglomerator, and its power also will be lower
3. Easily operator
The user only need to put the film director on the belt convery, then all the opearation will be automatic. Not need to crusher the film in the beginning, save time and easily to operat.
Poroduction layout
How the machine works
The material is feeding into the belt (Customer can choose to use belt converyer,whole film traction device and so on), film material will be cut and send to the extruder by press.
Then material is plasticised and degassed in the extruder screw, next the material will be plasticised and melt in the screw, with the help of screen changer, the dirty impurity will be filter, the clean material will go though the screen changer and into the pelletizing system
Machine line(HDPE, LDPE, LLDPE,PP woven bags, PVC film PET film.etc, all kinds of these material can be done by this machine)
Belt conveyer: it will send the material into the compactor, if there is metal in the material , you can install one metal detector on the belt conveyer to check the materil
Belt material: PVC
Plank material: carbon steel,
Motor power:2.2kw
Width of conveyer: 600mm
Press feeder (with special design claw, it can get the film ,crush and feed the film into the extruder without mix together.)
it works by the claw and with the function of crusher the materialInner structure of the pressure feederMaterialcome though the screen changer and then come out from the die, water-ring hot die pelleting cut the material into pellets, then the material go into the chute, then Centrifugal dryer will dry the material, with the blower system, material can be instore in the silo. The screen changer diameter can be 200mm, 250mm,280mm,300mm,350mm, 400mm and other kinds, it upto customer requirementAlso can use round bar screen chager.Pull strap pelletizing way, it also can be horizontal water-ring pelletizing way, vertical water-ring pelletizing way, wind cooling pelletizing way, which kind of way depends on the different material.The machine picture in the factory
First stage is melting and removing gas should be with degasser module, it has to include 2 filters with hydro station that can change the filters, Second stage: that makes those noodles which will pass the cooling bath and cutting.
Pameter of such kinds of machine
| Type | L/D | Main power | Compactor power | Speed | Capacity(kg/h) |
| ML85 | 33 | 55KW | 37kw | 10-150 | 150-200 |
| ML100 | 30/33 | 90KW | 55kw | 10-150 | 250-350 |
| ML130 | 30/33 | 132KW | 90KW | 10-150 | 450-600 |
| ML160 | 30/33 | 160KW | 132KW | 10-150 | 600-800 |
| ML180 | 33/36 | 200KW | 160KW | 10-150 | 800-1000 |
| ML200 | 33/36 | 250KW | 200KW | 10-150 | 1000-1200 |
1. We supply below necessary documents with the machine:
2. We provides one-year quality guarantee. During this period, if the machine's malfunction is approved to be our responsibility, we will send the broken spare parts to you with DHL courier or other way within 7 workdays after receiving the complainant. And send the technicians to the buyer's factory for maintaining. All charges are in our account.
3. After one year guarantee, If you need we can provides payable spare parts and technician's VISITING maintenance, and any broken spares we can send you soon as possible.
4. We trust that our quotation meets with your requirements and we will gladly furnish you with further information.
5. 24Hours service : Cell+86-13915707468
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