Reliable Plastic Granules Production System for Industrial Applications

• Customization: Available
• After-sales Service: 24 Hours
• Warranty: 1 Year
• Model NO.: SJ160-160
• Material Processed: Film
• Plastic Type: PE
• Screw: Single-Screw
• Automation: Automation
• Computerized: Computerized
• Capacity: 400kg/H
• Screw and Barrel: 38CrMoAl, Nitrogen, Bimetallic
• Application: Rigid/Film PP PE
• Degassing: 2( One Vacuum, One Natural)
• Pelletizing Way: Water-Ring Hot Die
• Delivery Time: 45 Working Days
• Extruder: One Stage
• Cooling Way: by Water
• Heater: Cost Al
• Agglomerator: with Compactor
• Heat Way: by Electric
• Guarantee: 1 Year
• Color: Option(White, Green Blue)
• Contractor: Schneide Brand
• Motor: Siemens
• Transport Package: Film Packing and Wood Base or Wood Case
• Specification: pellets size Φ 2.5*3mm
• Trademark: JORBIN
• Origin: Zhangjiagang City
• HS Code: 84772010
• Production Capacity: 15sets/Year

Product Description

Our state-of-the-art plastic granules making machine, designed to elevate your industrial production capabilities. This versatile machinery can operate with both horizontal and vertical water-ring hot die face pelletizing techniques, as well as wind cooling die face methods, ensuring optimal performance for various materials.

At the core of our machine's efficiency is the shredding/compactor drum, where materials are meticulously cut, pre-dried, pre-heated, pre-homogenized, and compacted, setting the stage for seamless processing.

Our machine excels by directly processing a range of materials without the need for preliminary shredding, leading to significant reductions in operational costs and enhancing your bottom line.

Experience a remarkable decrease in power consumption cost per kilogram, coupled with high throughput and minimized floor space requirements, all while reducing the need for constant operator oversight.

This advanced production line is expertly crafted to handle a variety of wasted thermoplastics:
such as PA, PP, PS, HDPE, LDPE, LLDPE, EPE, EPS, PET, UPS, ABS Film and more, including materials like agriculture film, farm film, and large bags.

Our innovative screw design allows for the production of diverse plastics, adeptly catering to hard or varied film types.

Material types include: woven bags, printed LDPE film, films (rolls, loose, bundled), agricultural film waste, EPS foamed plastics, and fibers,

 

An optional metal detector can be integrated on the belt conveyor,

allowing customers to choose its installation. The metal detector efficiently checks for metal presence, issuing an alarm and halting the process when detected, ensuring contaminants are removed before resuming operations.

Machine Detail Parameters

Item NO.	Item name	Quantity	Power
1	Rotary	1 set	2.2kW
2	Pressure Feeder	1 set	7.5kw
3	Φ150/28 single screw extruder	1 set	132kw
4	Hydraulic screen changer system	1 set	2.2kw
5	Φ150/10 single screw extruder	1 set	45kw
6	Hydraulic screen changer system	1 set	2.2kw
7	Water tank	1 set	--
8	Gale dryer	1 set	5kw
9	pelletizer	1set	5.5kw
10	Blower	1 set	4kW
11	Silo	1 set	---
12	Electrical control box	1 set	_

Exceptional Advantages of Our Machine
1. Unparalleled Efficiency: Our fully automated machine boasts lower power consumption compared to compactors or agglomerators, delivering significant energy savings.
2. Tailored Screw Design: Customized screw designs align with specific material needs, crafted from durable 38CrMoAL or bimetallic materials.
5. Air-Free Pellets: Ensures superior pellet quality.
6. Longevity: Built to last, offering reliable long-term performance.
7. Powerful Force Feeder: Directly feeds film into the extruder under pressure, optimizing the production process.

Comparative Analysis with Other Machines
1. Energy Efficiency
Our machine dramatically reduces power usage compared to those with compactors/agglomerators, enhancing cost-efficiency.
2. Cost-Effectiveness
Offering a more affordable solution, our machine costs less than similar capacity alternatives featuring compactors/agglomerators, with lower power demands.
3. User-Friendly Operation
The streamlined process requires users to simply place the film on the conveyor belt, with all operations automated, eliminating the need for initial film crushing, saving time, and simplifying use.

Production Layout


Operational Workflow of the Machine
Materials are introduced via a belt system (with options for belt conveyors or whole film traction devices), where films are precisely cut and transferred to the extruder under pressure.

Within the extruder screw, materials undergo plasticization and degassing, followed by melting. A screen changer filters impurities, ensuring only clean material progresses to the pelletizing system.

Machine Line Capabilities: Efficiently processes a wide range of materials including HDPE, LDPE, LLDPE, PP woven bags, PVC film, PET film, and more, offering unmatched versatility.

Belt conveyer: Efficiently transports materials into the compactor. For added safety, install a metal detector on the belt conveyer to identify any metal present in the material.
Belt material: Durable PVC
Plank material: Robust carbon High-quality steel,
Motor power: 2.2 kW
Conveyer width: 600 mm

Press feeder: Featuring a specially designed claw, it effectively captures, crushes, and feeds the film into the extruder, ensuring no mix-up.)

Operates through the claw mechanism combined with a crushing function for optimal material processing.
Innovative inner structure of the pressure feeder
Material flows through the screen changer, emerging from the die. The water-ring hot die pelletizing system precisely cuts the material into pellets. These pellets travel to the chute and are dried by the centrifugal dryer. With the blower system, materials are efficiently stored in the silo. Screen changer diameters range from 200 mm to 400 mm, customizable based on customer needs.
Option to utilize a round bar screen changer.
Multiple pelletizing methods: Choose from pull strap, horizontal or vertical water-ring, or wind cooling. The method is selected based on material requirements.
The machine as seen in the factory setting
First stage: Melting and gas removal using a degasser module with two filters and a hydro station for seamless filter changes. Second stage: Produces noodles that pass through a cooling bath before cutting.


Second stage of machine operation
Machine currently under production

Parameters of these advanced machines

Type	L/D	Main power	Compactor power	Speed	Capacity(kg/h)
ML85	33	55KW	37kw	10-150	150-200
ML100	30/33	90KW	55kw	10-150	250-350
ML130	30/33	132KW	90KW	10-150	450-600
ML160	30/33	160KW	132KW	10-150	600-800
ML180	33/36	200KW	160KW	10-150	800-1000
ML200	33/36	250KW	200KW	10-150	1000-1200

1. We supply the following essential documents with the machine:

1. Comprehensive machine layout
2. Detailed electricity diagram
3. Machine certification
4. Comprehensive manual/maintenance guide

2. We offer a one-year quality guarantee. If a malfunction is deemed our responsibility, we will dispatch replacement parts via DHL or another courier service within 7 business days of complaint receipt. Technicians will also be sent to your factory for repairs, all expenses covered by us.

3. Beyond the one-year guarantee, we provide affordable spare parts and technician visits for maintenance. We ensure prompt delivery of any required spare parts.

4. We are confident our proposal meets your needs and are happy to provide further information at your request.

5. 24/7 Service: Cell [phone]