| Customization: | Available |
|---|---|
| Warranty: | 1 Year |
| Raw Material: | PET |
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Introducing our double screw PET Bottles Flakes Scrap Recycling and Pelleting Line - a state-of-the-art system fresh from our factory! This line efficiently processes PET cans and more, integrating a High-torque twin-screw extruding unit. As a new-generation marvel, it boasts high-speed, high-torque, and high-power capabilities. This advanced twin screw extruder represents a significant technological leap, derived from cutting-edge manufacturing techniques in China.
The Unparalleled Advantages of Our Machine:
1. Exceptionally Efficient: Our machine is designed for automation, dramatically reducing power consumption. Experience streamlined operations like never before!
2. Customizable Screw Design: We tailor the screw design to meet your unique material requirements. Choose between 38CrMoAL or bimetallic materials for the screw and barrel to ensure optimal performance.
3. Achieve Ideal PET Viscosity: Our machine eliminates the need for a complex pre-crystallization dryer system, with minimal IV reduction. Enhance IV levels effortlessly by adding suitable additives.
5. Built to Last: Our machine prides itself on a remarkably long lifespan, offering reliable service for years to come.
Explore Other Variants of Our Machines:
|
Model |
TSSK20 |
TSSK30 |
TSSK35 |
TSSK50 |
TSSK65 |
TSSK72 |
TSSK92 |
|
Screw diameter(mm) |
21.7 |
30 |
35.6 |
50.5 |
62.4 |
71.2 |
91 |
|
Rotary speed(rpm) |
600 |
400 |
400/600 |
500/600 |
400/500 |
400/500 |
400/500 |
|
Main motor power(kw) |
4 |
11 |
11/15 |
37/45 |
55/75 |
90/110 |
220/250 |
|
L/D |
32-40 |
28-48 |
32-48 |
32-48 |
32-48 |
32-48 |
32-40 |
|
Capacity(kg/h) |
2-10 |
5-30 |
10-80 |
20-150 |
100-300 |
300-600 |
600-1000 |
Machine Layout Overview:
An Array of Detailed Machine Photos:
Crystallization Process: Advanced Dryer: Pre-dry PET flakes to perfection with our state-of-the-art system.
Volume Capacity: 1000L - Ample space for efficient processing.
Heater Power: A robust 36kW for swift and even heating.
Heating Method: Powered by electricity for consistent results.
Blower Power: Equipped with 4kW for optimal air circulation.
Mixer Power: 2.2kW, engineered for perfect material blending.
Mixer Shaft: Crafted from SS304 for superior durability.
Material Composition: Stainless steel interior with an A3 exterior, complemented by a warm insulation layer for thermal efficiency.
User-Friendly Operation: The hopper features an open door, simplifying operation and maintenance.
Single Screw Feeder: Effortlessly feed PET flakes into the extruder with precision and stability.
Efficient Material Feeding: The single screw feeder ensures the PET flakes are fed into the extruder consistently and without interruption.
Precise Horizontal Screw Specifications::
Screw Diameter::φ60
Power::1.5kW
Hopper Material: Crafted from SS304 for enhanced durability and longevity.
Enhanced Monitoring: A sight glass on the hopper enables workers to easily view material levels.
Twin Screw Extruder Machine: The Heart of Efficient Processing.
Barrel Count: 10
Length of Barrel #1-10 is 234mm
Comprehensive Barrel Length: The total spans approximately 2340mm.
Superior Barrel Craftsmanship: Barrels #1-9 are made from 38CrMoAl, hardened to ≥61HRC for exceptional durability.
Advanced Cooling: Each barrel section is water-cooled, equipped with a single throttle and solenoid valve, with Italian-imported solenoid valves.
Innovative Barrel Features: Barrel#1 open for feeder, Barrel#4: designed for natural degassing, Barrel#6, Barrel#68: specialized for vacuum degassing, ensuring impeccable processing quality.This segment is securely sealed, ensuring optimum safety and efficiency.
The processing section is expertly shielded with a stainless steel cover, offering robust protection against external elements.
Diameter: 62.4 mm L/D: 36:1
Center Distance: 52mm
Screw Material: W6Mo5Cr4V2, providing exceptional strength and durability.
Rotating Speed (Counter Rotating): 400 RPM
Each screw shaft, complete with precision-engineered screw elements, is crafted from 40CrNiMo, boasting a hardness of ≥61HRC for superior performance.
Material extrusion from the die follows a pull-trap-like noodle pelletizing method, essential for PET. Optimal results require a high-quality vacuum, such as a Roots pump, to enhance pellet quality significantly.
Screw cooling is efficiently managed with water, precisely controlled by electric valves, ensuring consistent temperature regulation.
Advanced Screw Elements: Key components of the machine for efficient processing.
For vacuum applications, choose between a robust Roots vacuum or a cutting-edge Bipolar pump to maintain optimal processing conditions.
The extruder is equipped with high-efficiency degassing features to enhance processing quality.
Water Tank: Essential component for cooling and processing.
Material exits the die and immerses into the water tank for effective cooling. A strategically placed rubber roller facilitates smooth transfer to the gale dryer, blowing away residual water from the surface with impressive efficiency.
Tank Length: 4m, designed for optimal cooling and processing.
Tank Material: SS304; Bracket Material: Q235, ensuring robustness and longevity.
The unit is ingeniously designed for versatile movement in all directions, adapting easily to the die and material's specific needs.
Blower Power on Gale Dryer: 2.2kW, providing powerful drying capability.
Pelletizer: An integral component for producing uniform pellets.
A. Portal-Shaped Type Pelletizer: Streamlined for efficient pellet production.,Horniness Alloy Rotary Cutter: Exceptionally durable for precise and efficient cutting.
B. Capacity:300kg/hr: Designed to handle substantial throughput with ease.
C. Motor Power: 4KW, delivering robust performance and reliability.
D. Cutter Diameter: 300mm, optimized for effective material processing.
E. Blade Width: 20mm, perfect for achieving precise cuts and consistency.
F. Traction Speed: 30-90m/min, tailored for versatile and efficient operations.
G. Number of Cutter Gears: 32, ensuring a wide range of cutting options.
H. Maximum Number of Lines: Fewer than 60, accommodating diverse production requirements.
Final Pellets and Raw Material: Meticulously crafted for premium quality and consistency.
For further details on this groundbreaking machine, feel free to contact me. I am eager to share more detailed photos and videos to showcase its exceptional capabilities.
1. Included with the machine are the following essential documents:
2. We proudly offer a one-year quality guarantee. Should any issues arise within this period that are our responsibility, we will promptly dispatch replacement parts via DHL or alternative methods, within seven working days upon receipt of the complaint. Additionally, our skilled technicians are available for maintenance visits to your factory, all costs covered by us.
3. Beyond the one-year guarantee, we offer a supply of payable spare parts and technician maintenance visits. Rest assured, any needed spare parts will be dispatched as swiftly as possible.
4. We are confident that our quotation aligns perfectly with your needs, and we stand ready to provide any further information you may require.
5. 24-Hour Service Available: Ensuring you receive support whenever needed. Cell: +86-13915707468
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