Waste Plastic Pyrolysis Recycling Granulator Machine New in Factory

Product Description

waste plastic pyrolysis recycling granulator machine new in factory. It also can do with horizontal water-ring hot die face pelletizing way or vertical water-ring hot die face granultor and wind cooling die face pelletizing way to meet the requirement of different material. 

Material is cut,pre-dried,pre-heated,pre-homogenized and compacted in the shredding/compactor drum.

Many materials can be processed directly without need of the upstream pre-shredding,resulting in a dramatic reduction in operational costs.

Less power consumption cost per kilogram,high throughput,reduced floor space occupation and operator attendance

This line can be used to process wasted thermo plastics: 
such as PA, PP, PS, HDPE,LDPE, LLDPE, EPE, EPS,PET,UPS,ABS Film etc.  Like agriculture film/farm film and big bag.
  
Different screw design can produce different plastics.This is for hard or differend kinds of film.

Material types:Woven bag,printed LDPE film,film(rolls,loose,bundled),agricultural film waste,foamed plastics(EPS) and fibre, 

 

Metal detector on the Belt conveyer

Customer can decide to install or not install metal detector on the belt. Metal detector can check the melt, if there is melt the detector will alarm and stop, peope chect out the melt and throw it way, and restart the belt conveyer again.

Machine detail parameter

Item NO.	Item name	Quantity	Power
1	Rotary	1 set	2.2kW
2	Pressure Feeder	1 set	7.5kw
3	Φ150/28 single screw extruder	1 set	132kw
4	Hydraulic screen changer system	1 set	2.2kw
5	Φ150/10 single screw extruder	1 set	45kw
6	Hydraulic screen changer system	1 set	2.2kw
7	Water tank	1 set	--
8	Gale dryer	1 set	5kw
9	pelletizer	1set	5.5kw
10	Blower	1 set	4kW
11	Silo	1 set	---
12	Electrical control box	1 set	_

The advantages of this machine
1. Highly efficent: the machine is automatic and with less power consumption than compactor or agglomerator, it can save the power for user
2. Special screw design: We will design the screw up to customer different material and the material of screw and barrel can be 38CrMoAL or bimetallic.
5. no air in the pellets.
6. The machine wih long life.
7. The force feeder can feeder the film directory into the extruder with pressure.

Compare with other kind of machine
1. Low power
      this kind of the machine will be much lower than the machine which is with compactor/ agglomerater, it can save the power for user
2. Save cost
      The machine will be cheaper than the same capacity machine which is with the compactor/agglomerator, and its power also will be lower
3. Easily operator
    The user only need to put the film director on the belt convery, then all the opearation will be automatic. Not need to crusher the film in the beginning, save time and easily to operat.

Poroduction layout


How the machine works
The material is feeding into the belt (Customer can choose to use belt converyer,whole film traction device and so on), film material will be cut and send to the extruder by press. 

Then material is plasticised and degassed in the extruder screw, next the material will be plasticised and melt in the screw, with the help of screen changer, the dirty impurity will be filter, the clean material will go though the screen changer and into the pelletizing system

Machine line(HDPE, LDPE, LLDPE,PP woven bags,  PVC film PET film.etc, all kinds of these material can be done by this machine)

Belt conveyer: it will send the material into the compactor, if there is metal in the material , you can install one metal detector on the belt conveyer to check the materil, If there is metal in the material, you can add one metal on the belt conveyor to check it. When material with metal go through the metal detector, it will alarm.
Belt material: PVC
Plank material: carbon steel,
Motor power:2.2kw
Width of conveyer: 600mm

Press feeder (with special design claw, it can get the film ,crush and feed the film into the extruder without mix together.)

it works by the claw and with the function of crusher the material
Inner structure of the pressure feeder
Materialcome though the screen changer and then come out from the die, water-ring hot die pelleting cut the material into pellets, then the material go into the chute, then Centrifugal dryer will dry the material, with the blower system, material can be instore in the silo. The screen changer diameter can be 200mm, 250mm,280mm,300mm,350mm, 400mm and other kinds, it upto customer requirement
Also can use round bar screen chager.
Pull strap pelletizing way, it also can be horizontal water-ring pelletizing way, vertical water-ring pelletizing way, wind cooling pelletizing way, which kind of way depends on the different material.
The machine picture in the factory
First stage is melting and removing gas should be with degasser module, it has to include 2 filters with hydro station that can change the filters, Second stage: that makes those noodles which will pass the cooling bath and cutting.

Second stage of the machine
Machine under testing

Pameter of such kinds of machine

Type	L/D	Main power	Compactor power	Speed	Capacity(kg/h)
ML85	33	55KW	37kw	10-150	150-200
ML100	30/33	90KW	55kw	10-150	250-350
ML130	30/33	132KW	90KW	10-150	450-600
ML160	30/33	160KW	132KW	10-150	600-800
ML180	33/36	200KW	160KW	10-150	800-1000
ML200	33/36	250KW	200KW	10-150	1000-1200

1. We supply below necessary documents with the machine:

1. Machine layout
2. Electricity diagram
3. Machine certificate
4. General manual book/maintenance book

2. We provides one-year quality guarantee. During this period, if the machine's malfunction is approved to be our responsibility, we will send the broken spare parts to you with DHL courier or other way within 7 workdays after receiving the complainant. And send the technicians to the buyer's factory for maintaining. All charges are in our account.

3. After one year guarantee, If you need we can provides payable spare parts and technician's VISITING maintenance, and any broken spares we can send you soon as possible.

4. We trust that our quotation meets with your requirements and we will gladly furnish you with further information.

5. 24Hours service :  Cell+86-13915707468