High-Efficiency Two-Stage Extrusion Granulation Machinery

• Customization: Available
• After-sales Service: 24 Hours
• Warranty: 24 Hours
• Model NO.: SJ200-200
• Screw: Single-Screw
• Inverter: ABB
• Electromagnetic Heater: Electromagnetic Heater
• Automation: Automatic
• Computerized: Computerized
• Customized: Customized
• Certification: CE
• Condition: New
• Capacity: 150-800kg/H
• Application: PP PE Plastic Flakes
• L/D: 28-10
• Pelletizing Way: Pull Strap
• Extruder: Double-Stage
• Degassing: Two(One Vacuum, One Nature)
• Screw and Barrel: 38crmoala, Nitrogen, Bimetallic
• Heater: Cast Al
• Deliverying Time: 45 Working Days
• Motor: Siemens
• Speed Control: by Inverter
• Brand: Jorbin
• Screw Cooling: by Wind/Fan
• Screw Desing: by Ourself
• Transport Package: Film Packing and Wood Case or Wood Base
• Specification: Pellets size: 2.5*3 mm
• Trademark: JORBIN
• Origin: Zhangjiagang City
• HS Code: 84772010
• Production Capacity: 10sets/Year

Product Description

High-Efficiency Two-Stage Extrusion Granulation Machinery, it is more suitable for large size film to enter the equipment directly without crushing . Intelligent modular system and onekey for startup and shutdown are secure and stable . We can provide single stage , double stages and multi-stage structure according to different requirements in order to ensure the excellent quality of the particles.

Two stage machine with two screen changer, so that it can fliter much more impurity. Meanwhile the machine with one vacuum degassing and one natural degassing, then the final pellets will be more beautiful. The machine is with high performance and high efficiency, 

Screw is designed with differennt type for different, and the heater also can use Cost Aluminium, cost copper, alloy, keramic or others.

Side feeder with mixer, material feeder into the extruder, meanwhile the mixer will be running all the time, the material won't stick together and can be send into the extruder
 

Machine detail parameter

Item NO.	Item name	Quantity	Power
1	Feeder	1 set	2.2KW
2	Φ200/28 single screw extruder	1 set	200kw
3	Hydraulic screen changer system	1 set	2.2kw
4	Φ200/10 single screw extruder	1 set	110kw
5	Hydraulic screen changer system	1 set	2.2kw
6	Water-ring pelletizing system	1 set	2.2kw
7	Chute	1 set	---
8	Centrifugal dryer	1set	5kw
9	Wind transmission and silo	1 set	4kW
10	Electrical control box	1 set	_

Project summary

NO.	Item.	Spec.
1	Material	HDPE, LDPE, PP flakes
2	Capacity	output::800-1000 kg/hr
3	Final products size	Φ3mm
4	Electricity power	380V/3P/50HZ
5	Installed power	400 KW for whole plant
6	Power consumption	70% of installed power
7	Plant area	>   60  Square meter >   3 meter height Estimate line size:  10m(Length)* 2 m(Width)* 3 m(Height) we can make the line turn as I or L shape to fit the buyer's plant
8	Manpower	1-2 Persons required
12	Payment terms	30% by TT as deposit; Balance paid by TT before shippment.
	Delivery time	45 Working days since receive the deposit
	Package	Packing by film.
	Warranty Period	12months since the date of BL(except easy broken parts)
	Shipping	By sea
	Offer validity	35Days

The advantages of this machine
1. Highly efficent: the machine is automatic and with less power consumption.
2. Special screw design: We will design the screw up to customer different material and the material of screw and barrel can be 38CrMoAL or bimetallic.
3. High capacity: the capacity of the machine is about 300kg/h
4. Material come out more stably: material go through from the first stage to the second stage, with two screen changer, much more impurity will be filterd and the material come out from the die won't broken down.
5. Beautiful pellets: two degassing system, no air in the pellets.
6. The machine wih long life.

The machine line


More machine photoes

Rotary charger(Send the rotary material into feeder hopper)
The power: 2.2kW
Controlled by inverter
Screw diameter: 114mm
Material: Stainless steel

Feeder(Send the material into the extruder)
The power: 2.2kW
Controlled by inverter
Single screw feeder

Single extruder
Gear box:high torque,low noise,external connect with cooling recycling system; Hard teeth face reducer
Screw: 38CrMoA1A,Nitrogen treatment
Barrel: 38CrMoAlA,nitrogen treatment,barrel wind-cooling; temperature controller
Drive power:AC motor(200kW)

Hydraulic screen changer system, then the material will go throuh the first extruder into the second extruder.
Vacuum degassing on the extruder, it can absort the humidity in the material by vacuum, and between the first and second stage, there is natual venting.

Second extruder
Gear box:high torque,low noise,external connect with cooling recycling system; Hard teeth face reducer
Screw: 38CrMoA1A,Nitrogen treatment
Barrel: 38CrMoAlA,nitrogen treatment,barrel wind-cooling; temperature controller
Drive power:AC motor(110kW)There are several cutting die for the machine, here we use water-ring pelleizer, it can do both PP and  PE hudraulic station can change the screen changer.
Centrifugal dryer and vibration can dry the pellets and seive the correct pellets.

The machine can put in L type and I type and U type, you can do it according to your warehouse size.

Pameter of such kinds of machine

 

Model		Screw diameter(mm)	L/D	Capacity (kg/h)
QL-100/100	SJ-100	100	26~33	100~200
	SJ-100	100	12
QL-120/120	SJ-120	120	26~33	150~300
	SJ-120	120	10
QL-150/150	SJ-150	150	26~33	300~450
	SJ-150	150	10
QL-180/180	SJ-180	180	26~33	800~1000
	SJ-180	180	10
QL-200/200	SJ-200	200	26~33	1000~1200
	SJ-200	200	10~15

1. We supply below necessary documents with the machine:

1. Machine layout
2. Electricity diagram
3. Machine certificate
4. General manual book/maintenance book

2. We provides one-year quality guarantee. During this period, if the machine's malfunction is approved to be our responsibility, we will send the broken spare parts to you with DHL courier or other way within 7 workdays after receiving the complainant. And send the technicians to the buyer's factory for maintaining. All charges are in our account.

3. After one year guarantee, If you need we can provides payable spare parts and technician's VISITING maintenance, and any broken spares we can send you soon as possible.

4. We trust that our quotation meets with your requirements and we will gladly furnish you with further information.

5. 24Hours service :  Cell+86-13915707468