Machines for Producing Paving Stones and Roof Tiles From a Sand-Plastic Composite

• Customization: Available
• After-sales Service: 24 Hours
• Warranty: 1year
• Type: Sand Mix with PP PE PVC
• Plastic Processed: PP PE PVC Filler Sand
• Product Type: Mix Extrusion
• Feeding Mode: Multiple Feed
• Assembly Structure: Integral Type Extruder
• Screw: Single-Screw
• Engagement System: Full Intermeshing
• Screw Channel Structure: Deep Screw
• Exhaust: Don't Exhaust
• Automation: Automatic
• Computerized: Computerized
• Capacity: 200kg/H
• Screw and Barrel: 38CrMoAl, Nitrogen, Bimetallic
• Application: PP PE PVC Sand Filler
• Degassing: 1 or None
• Pelletizing Way: After Extrusion to Make Block
• Delivery Time: 45 Working Days
• Extruder: One Stage
• Cooling Way: by Water
• Heater: Cost Al
• Mixer: 500L
• Motor: Siemens, Weg, Dazhong
• Cover: with Cover and Customized Logo
• Screw Desing: Upto Material Designed by Ourself
• Screw Cooling: by Wind/Fan
• Ld: 30:1
• Transport Package: Film Packing and Wood Base or Wood Case
• Specification: MIXED
• Trademark: JORBIN
• Origin: Zhangjiagang City
• HS Code: 84772010
• Production Capacity: 15sets/Year
• Package Size: 2000.00cm * 20.00cm * 30.00cm
• Package Gross Weight: 8000.000kg

Product Description

High-performance Plastic Sand Compound Extruder To Make Roof And Pavement Bricks Paving Tile

Our high-performance Plastic Sand Compound Extruder To Make Roof And Pavement Bricks Paving Tile is engineered for making paver or blocks for building or road. Designed with advanced technology and robust materials, This machine ensures superior smooth operation, motor efficiency and high quality of final blocks/paver. And it can wild used in many area.

Specification

Applications

1.Plasitc: Waste PP PE film/flakes, PET bottles falkes and .etc

2.Sand: All kind of sand such as foundry sand, River sand, construction waste sand etc...

3.Paver shape: Customized, you can give us the photos or drawing of final products, we will design the mold for you
4.Engine: High-torque gearbox with AC motor.
5.Hydraulic System:  Precision-controlled pumps and valves for smooth operation

6.Control System: Intelligent monitoring panel with fault diagnostics

Working Description

The plastic is then cleaned and shredded into small pieces, which are mixed with sand in a ratio of 1:3 (one part plastic to three parts sand) or other ratio. Next, the mixture is heated in a furnace at a temperature of around 200 degrees Celsius. This causes the plastic to melt and coat the sand particles, creating a solid and durable material that can be molded into bricks. The melted plastic also acts as a binding agent, eliminating the need for traditional cement. Once the mixture has been heated, it is pushed through extruder into molds of various sizes and shapes, depending on the requirements of the project. The molds are left to cool and solidify, producing sturdy and lightweight bricks that can be used for a range of construction applications.

Technical Specifications

(Custom configurations available upon request.)

Item No.	Name	Quantity	Power
1	Mixer	1 SET	11kW
2	Screw loader	1 SET	4kW
3	Feeder	1 SET	1.5kW
4	Extruder	1 SET	55kW
5	Hydraulic pressure	1 SET	15kW
6	mold	1 SET(CUSTOMIZED)	---
7	Chiller	1 SET	5.5kW

Drawings & Dimensions

Detailed CAD drawings and dimensional diagrams are available for download here or upon inquiry. Our engineering team can provide tailored designs to meet specific project requirements.

Product Description

Left side

Right side

front side

Mixer

Mix the waste plastic together with the sand. Barrel and blade material: SS304, Bright and clean, easy to clean, anti-corrosion, durable and wear-resistant won't pollute material. With the blade high speed rotary to make the material friction, then the material can mix together and the Moisture evaporates rapidly from the exhaust. 

Screw loader

Feeder

send the material into the hopper of feeder equally. There is sensor in the feeder, so when it is full, the screw loader will stop automatic.

Feed the material into the extruder equally. With it, the material won't be blocked in the mouth.

Extruder

Special designed of screw and barrel for mix waste plastic and sand.

Gearbox is with high torque,low noise,external connect with cooling system

AC motor with ABB inverter to control the speed of machine and can overload protected

Screw and barrel material is bimetallic with Wear-resistant, to that it can have long life.

Vacuum degassing is for exhausting the air

Cast Aluminum or ceramic heater can heat the screw and melt the plastic inside, The temperature is controlled by meter

There is fan outside to cool the heater.

Hydraulic presser

Press the mateiral into they blocks.

There are 120T,160T,200T,250T even more.

According to the different shape of blocks, we will design the presser for it

Normal square blocks 

Wave paver

Hexagonal bricks

Mold 

It is with different shape of the block/paver and different cavity.

You can give the photo or drawing of block you want to make ,we can design the mold for you.

And with different shape, we will desing how many cavity can be added.

Chiller

Cooling the water in the machine such as the mold and gearbox. 

The details of 10P of chiller for one mold:

Chilling capacity: 24089kcal

The refrigeration power: 28.01kw 

Cooling air volume: 10000m³/h 

Frozen pipe diameter: G1 inch 

The pump power: 1.1kw 

Refrigerant flow: 4.82m³/h 

Temperature control range: 5-30℃ 

Weight: 350kg 

L*W*H(mm): 1330mm*725mm *1330mm

Refrigerant No.: R407

Complete line of the machine for reference

Packaging & Shipping

After Sales Service

Standard Warranty: 13 months against the BL
Extended Warranty: Optional coverage up to 20 months
Global Support: 24/7 technical assistance and spare parts supply.
Training: On-site or remote operation/maintenance training.

Company Profile

ZHANGJIAGANG JORBIN Machinery Co., Ltd.

ZHANGJIAGANG JORBIN MACHINERY CO.,LTD is a professional manufacturer of plastic recycling extrusion granulation machinery, twin screw extrusion granulation machinery,it is located in Zhangjiagang City, Jiangsu Province, China. As a manufacturer in the field of plastic recycling and granulation machine machine, we have more than 20 years experience in this plastic machine field. And our machine have been sold to all of the world like Russia, Poland, Dubai, Malysia, Taland, India,Bangladesh,Pakistan,Jordan, Mexico, Ecuador and so on.
 
We devote ourselves to the design, research and manufacture of plastic machine.Be the leader of plastic machinery manufacturer and with more than 20 years machinery manufacture and research experience,We focuses on the Reformation and innovation of technology, Actively introduce foreign advanced technology, and according to the practical situation of clients, we can supply exquisite products design,professional personal training,normative equipment installation and testing,with all-weather after-sale service.
 
MAKE TODAY FOR TOMORROW
At JORBIN, sustainability is a way of life. A future-focused organization, we're committed to doing the right thing today and makes good business sense all the time. For a better tomorrow,Everyday we make a heartfelt promise to be devoted to protect our planet, to service our customer, to cherish limited resources.

FAQ

Q: What's the lead time for orders?
A: Standard models ship in 50days; customized units require 60-70 days. If customer is in hurry, we can short the delivery time for about 10days

Q: Do you provide after-sales service overseas?
A: Yes, we can send the engineer to customer's factory to help install and test the machine.

Q: Can I request a customized bucket size?
A: Absolutely! We offer tailored attachments. All of our machine can be customized, such as motor voltage, the shape of the machine.

Q: What documents do you provide for export?
A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, CO, CE. etc.). We will help the cutomer to prepare all the documents for their custom clear.

Q: How do I place an order?
Contact us via email/phone for a quote, then we can have a discussion with the machine to make customized, after confirm with a PO.