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recycling hdpe ldpe Granulator with 2 cascades high effective, the compactor can produce PP/PE films, bags, PP woven bags and so on, there are also Side feeder for rigid material.
The film material is send to compactor by belt conveyer. There is rotary cutters are installed on the cutter plate.And there is also stable cutter are installed on the side of compactory. By the high speed of rotary cutter, the film will be crushed into small pieces. Meanwhile the by the friction of rotary and cutter, cushed material will be get together by its hot to increase its density. And also the wet water will be vaporated. Together film will be send into the extruder by centrifugal force.This will improve the capacity of film material.
Two stage machine with two screen changer, so that it can fliter much more impurity. Meanwhile the machine with one vacuum degassing and one natural degassing, then the final pellets will be more beautiful. The machine is with high performance and high efficiency.
The advantages of this machine
1. Highly efficent: the machine is automatic and with less power consumption.
2. Special screw design: We will design the screw up to customer different material and the material of screw and barrel can be 38CrMoAL or bimetallic.
3. High capacity: the capacity of the machine is about 200kg/h
4. Material come out more stably: material go through from the first stage to the second stage, with two screen changer, much more impurity will be filterd and the material come out from the die won't broken down.
5. Beautiful pellets: two degassing system, no air in the pellets.
6. The machine wih long life.
Advantage of our compactor
1. Counter current technology
Hight process stability thorugh improved material intake ensures constantly high output over a considerably broader temperature rang
Higher flexibility and operational reliability with a variety of materials
Increased throughputs with the same plant size for more productivity
2. Smart Start
Remarkably easy operate thanks to logical, clearly structured and simplified handing and ultramodern ergonomiic touchscreen disply.
Fewer buttons, more user-friendliness-thanks to high degree of automat on including extensive control packages.
The right recipe for every application-saved processing paramerter can be loaded easily and conveniently from the recipe management system at the push of a button
3. Save
Lower specific energy requirements thanks to a complete package featuring design and process engineering measures including the new direct drive for the extruder screw
Lower production costs through optimised control technology and high-quality, energy-efficient components such as high-performance motors
Additionally, the parctical energy dispaly on your operating panel gives you a constant overvies of eenergy consumption at all times, thus enabling you to take specific measures to optimise consumption
Feature
1. High precision gear box, high carrying capacity, steady driving, low noises.
2. Newly designed barrel and screw ensure better melt uniformity, low melt temperature and much higher production.
3. For most applications, standard nitrided steel is used for barrels and screws with high corrosion-resistant. the unusual material can be processed by choosing two species of metals.
4. The PID meter keeps the temperature steady and accurate.
5. hydraulic pressure screen changer, changing screen is easy and finished within a few minutes.
ML130-130 two stage Machine detail parameter
| Item NO. | Item name | Quantity | Power |
| 1 | Belt conveyor | 1set | 2.2kW |
| 2 | Φ150/28single screw extruder | 1 set | 132kW |
| 3 | Compactorr | 1 set | 75kW |
| 4 | Hydraulic screen changer system | 1 set | 2.2kW |
| 5 | Φ150/10 single screw extruder | 1 set | 45kW |
| 6 | Hydraulic screen changer system | 1 set | 2.2kW |
| 7 | Water-ring die face cutting system | 1 set | 2.2kW |
| 8 | Chute | 1 set | --- |
| 9 | Centrifugal dryer | 1set | 5.5kW |
| 10 | Vibration | 1set | 2*0.22kW |
| 11 | Wind transmission system | 1 set | 4kW |
| 12 | Storage Silo | 1 set | --- |
| 13 | Electrical control box | 1 set | --- |
The layout of this machine
1.Belt conveyer 2.Compactor 3.SJ150/28 single screw extruder
4.Hydraulic screen changer 5. SJ150/10 single screw extruder 6. Hydraulic screen changer
7. Vertical water-ring granulation system 8.Chute 9.Centrifugal dewatering
More machine photoes
Belt conveyer
Belt conveyer(you also can add one metal detector on the belt to check the metal in the material, if there is metal in the material, it will alarm and the belt will stop by itself. People come to throw away the metal and restart the belt, the belt will work again)
Belt material: PVC
Plank material: carbon steel,
Motor power:2.2kw
Width of conveyer: 600mmCompactor on the machine for film feeding. you can put films bags directlly into the compactor, the compactor with Counter current technology can improve the capacity of the machine
The machine also can produce rigid material, if you don't have enough film and you want to produce rigid material, then you can stop the compactor and send crushed rigid PP PE, line bottles, can, barrel and so on, into the side feeder, it will feed pieces material into the extruder, then the machine will produce these rigid materialFrom the first stage to the second stage, two stage machine with double extruder and double screen changer, and degassing, the material come out from the die will be much stable, and the capacity will be stableSecond stage of the machine, between the first and second stage machine, we can use natual degassing, and we also can use a vacuum degassing
Water-ring pelletizing way, the speed can be controlled and the pellets' size can be up to different requirement. We have vertical water-ring pelletizing way, horizontal water-ring pelletizing way, strap pelletizing way(like noodles)
Centrifugal dryer and wind transmission system, material can be dry and send into the siloMachine lineMaterial test and finial pellets
Pameter of such kinds of machine
| Model | Screw diameter(mm) | L/D | Capacity (kg/h) | |
| ML-100/100 |
SJ-100 | 100 | 26~33 | 250~300 |
| SJ-100 | 100 | 10 | ||
| ML-120/120 | SJ-120 | 120 | 26~33 | 300~400 |
| SJ-120 | 120 | 10 | ||
| ML-150/150 | SJ-150 | 150 | 26~33 | 500~600 |
| SJ-150 | 150 | 10 | ||
| ML-180/180 | SJ-180 | 180 | 26~33 | 800~1000 |
| SJ-180 | 180 |
10 |
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If you need details kindly feel free to contract, we can send you more photoes and vedio of the machine
1. We supply below necessary documents with the machine:
2. We provides one-year quality guarantee. During this period, if the machine's malfunction is approved to be our responsibility, we will send the broken spare parts to you with DHL courier or other way within 7 workdays after receiving the complainant. And send the technicians to the buyer's factory for maintaining. All charges are in our account.
3. After one year guarantee, If you need we can provides payable spare parts and technician's VISITING maintenance, and any broken spares we can send you soon as possible.
4. We trust that our quotation meets with your requirements and we will gladly furnish you with further information.
5. 24Hours service : Cell+86-13962219194
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