| Customization: | Available |
|---|---|
| After-sales Service: | 24 Hours |
| Warranty: | 1 Year |
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Discover the unparalleled efficiency of the twin screw extruder, specifically crafted for recycling PET bottles, flakes, scraps, and even PET cans. This revolutionary granulating and pelleting line is equipped with a High-torque twin-screw extruding unit. As a new-generation, high-speed marvel, it combines high-torque and high-power performance, representing a technological leap forward. Enhanced through meticulous research and inspired by China's cutting-edge manufacturing technology, this extruder embodies innovation and excellence.
The unparalleled advantages of this machine:
1. Unmatched Efficiency: Fully automatic operation coupled with reduced power consumption ensures peak performance at minimal cost.
2. Tailored Screw Design: Experience custom-designed screws suited for various materials. Choose between 38CrMoAl or bimetallic construction for the screw and barrel, ensuring durability and adaptability to your specific needs.
3. Optimal PET Processing: Achieve ideal PET viscosity without the complexity of a precrystallization dryer system. Minimal IV reduction occurs, and with the right additives, IV can be improved, ensuring superior product quality.
5. Built to Last: This machine promises longevity, offering reliable performance for years to come.
Explore other variations of these revolutionary machines:
|
Model |
TSSK20 |
TSSK30 |
TSSK35 |
TSSK50 |
TSSK65 |
TSSK72 |
TSSK92 |
|
Screw diameter(mm) |
21.7 |
30 |
35.6 |
50.5 |
62.4 |
71.2 |
91 |
|
Rotary speed(rpm) |
600 |
400 |
400/600 |
500/600 |
400/500 |
400/500 |
400/500 |
|
Main motor power(kw) |
4 |
11 |
11/15 |
37/45 |
55/75 |
90/110 |
220/250 |
|
L/D |
32-40 |
28-48 |
32-48 |
32-48 |
32-48 |
32-48 |
32-40 |
|
Capacity(kg/h) |
2-10 |
5-30 |
10-80 |
20-150 |
100-300 |
300-600 |
600-1000 |
Comprehensive Layout of the Machine:
A closer look: Detailed photos of the machine in action.
Effective Crystallization: Efficient Dryer: Pre-dry the PET flakes to perfection.
Voluminous Capacity: 1000L.
Heater Power: A robust 36kW system ensures consistent heat.
Electric Heating: Ensures reliable and steady heat distribution.
Powerful Blower: 4kW of forceful air movement.
Mixer Power: A precise 2.2kW for optimal mixing.
Mixer Shaft Material: Premium SS304 for enhanced durability.
Robust Construction: Interior crafted from stainless steel, exterior from A3, all wrapped in a warm insulation layer.
User-Friendly Design: An open door on the hopper grants easy operation.
Single Screw Feeder: Seamlessly feeds flakes into the extruder.
Efficient Feeding: The single screw feeder ensures PET flakes are fed into the extruder smoothly and consistently, maintaining stability and balance.
Precision Horizontal Screw Parameter:Specifications:
Screw Diameter:φ:60
Power Output::1.5kW of robust power.
Hopper Material: Premium SS304 for enhanced reliability.
Clear Visibility: A sight glass on the hopper allows workers to monitor material levels effortlessly.
State-of-the-Art Twin Screw Extruder Machine:
Barrel Configuration: 10 Precision Barrels:
Length of Barrel #1-10 is234mm in precision and design.
Total Barrel Length: Approximately 2340mm, representing engineering excellence.
Superior Barrel Material: Barrels #1-9 are crafted from 38CrMoAl material, hardened to an impressive ≥61HRC.
Innovative Cooling System: Each barrel section is water-cooled, utilizing single throttle and solenoid valves imported from Italy for unmatched precision.
Barrel #1 opens for feeder, Barrel #4: features an open design for natural degassing,while Barrel #6 and Barrel #68feature an open design for vacuum processes. Efficient Degassing: Experience seamless operation with our advanced degassing technology, ensuring superior quality in every cycle.. Please note: The remaining sections are securely closed to ensure optimal performance and safety.
The processing section is robustly safeguarded with a stainless steel cover, offering exceptional protection against environmental elements.
Diameter: 62.4 mm | L/D Ratio: 36:1 - Precision designed to enhance performance and reliability.
Centre Distance: 52mm - Engineered for precise alignment and maximum efficiency.
Screw Material: W6Mo5Cr4V2 - Crafted for durability and high performance under pressure.
Rotating Speed (Counter Rotating): 400 RPM - Ensures smooth, consistent operation.
Featuring a meticulously crafted pair of screw shafts with screw elements. Screw shaft material: 40CrNiMo, hardened to ≥61HRC for uncompromising strength and longevity.
Our process ensures the material exits the die in a noodle pelletizing format, ideal for PET. With superior vacuum technology, like roots pumps, achieve pellets of exceptional quality.
Screw Cooling System: Precisely controlled water cooling managed by electric valves for optimal temperature regulation.
Innovative Screw Elements: Designed to optimize plastic processing, ensuring consistent quality of output.
Vacuum Solutions: Choose from Roots vacuum or Bipolar pump for unparalleled extraction efficiency.
Advanced Degassing on the Extruder: Ensures flawless processing by removing unwanted gaseous elements.
Water Tank: Essential component engineered for optimal cooling performance.
The material transitions from the die into the water tank for cooling. Equipped with rubber rollers, it efficiently channels the material strap into the gale dryer, ensuring surface moisture is rapidly evaporated.
Tank Length: 4m - Spacious design for effective cooling duration.
Material of Tank: SS304 | Bracket Material: Q235 - A blend of strength and quality for long-lasting durability.
Versatile Movement: The tank can be adjusted up, down, forward, and backward to meet die and material requirements seamlessly.
Gale Dryer Blower Power: 2.2kW - Delivers powerful drying capabilities to enhance product quality.
High-Efficiency Pelletizer: Engineered for precise and consistent pellet formation.
A. Portal Shaped Type Pelletizer: Designed for optimal performance and ease of use.,Hardness Alloy Rotary Cutter: Guarantees precision and durability in every cut.
B. Capacity: :300kg/hr - Ensures robust and reliable production throughput.
C. Motor Power: 4KW - Offers robust performance for high-demand operations.
D. Cutter Diameter: 300mm - Optimized for precision and efficiency.
E. Blade Width: 20mm - Crafted for accuracy and superior performance.
F. Traction Speed: 30-90m/min - Adjustable to meet diverse production needs.
G. Number of Cutter Gears: 32 - Provides versatility and control over the pelletizing process.
H. Maximum Number of Lines: Less than 60 - Delivers exceptional production flexibility and capacity.
Final Pellets and Raw Material: Our comprehensive system ensures the utmost quality from raw material to final pellet output.
For further details on this state-of-the-art machine, feel free to contact us. We can provide additional photos and videos that showcase its capabilities.
1. We supply the following essential documents with the machine:
2. We offer a one-year quality guarantee. Should any malfunctions occur due to our responsibility, we will dispatch replacement parts via DHL or similar services within 7 working days upon complaint receipt, and arrange for our technicians to provide on-site maintenance, all at our expense.
3. Beyond the one-year guarantee, we can supply payable spare parts and arrange for technician visits. Any urgent spare parts can be sent promptly.
4. We are confident that our comprehensive quotation aligns with your needs and we are eager to provide any further information you may require.
5. 24-Hour Service: Dedicated support available around the clock for all your service needs. 2d3cb8f5
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