Waste Plastic HDPE LDPE PP Film Bags Recycling Pelletizer Machine/Plastic Granulating Machine

Product Description

high-performance plastic recycling granulator

our state-of-the-art plastic recycling granulation machine, featuring a sophisticated double part ML130-130, this innovation is designed to process a diverse array of films including POLYPROPYLENE, PE, PP, CPP, BOPP, PA, PS, PE, EPE, EPS, PET, UPS, ABS, and more. Engineered for versatility and efficiency, it's your ultimate solution for sustainable plastic waste management.

Specification

This advanced machinery is meticulously customized to meet the specific needs of our esteemed Indian client, specializing in the production of LLDPE and LDPE films. Tailored to perfection, it exemplifies our commitment to delivering personalized solutions that drive success.

1. With dual screen changers, each equipped with two round filters boasting a generous filter area of nearly 1200mm2, our machine offers a total filtration capability of approximately 2400mm2. Enhanced with a pressure alarm, it ensures prompt alerts when the pressure approaches the preset threshold, allowing for timely screen changes by the workforce, thereby maintaining operational continuity and efficiency.
2. All critical components including motors, inverters, and the intuitive PLC touch screen are powered by Siemens, ensuring exceptional reliability and user-friendly operation.
3. Our compactor is innovatively designed with a water-cooling cover, substantially enhancing the cooling efficiency of the compaction process, leading to superior performance and durability.

Key Configurations

This remarkable two-stage machine, featuring dual screen changers, expertly filters out impurities for pristine results. Equipped with both vacuum and natural degassing systems, the final pellets are impeccably refined and aesthetically pleasing. Combining high performance with unparalleled efficiency, this machine is a testament to our engineering excellence.
The film material is efficiently fed into the compactor through a sophisticated belt conveyor system. High-speed rotary cutters, strategically installed on the cutter plate, work in tandem with stable cutters on the compactor's sides. This synergy ensures rapid film crushing into small fragments. The heat generated by the friction of rotary and stable cutters not only densifies the crushed material but also effectively evaporates residual moisture. Subsequently, the material, now more compact, is propelled into the extruder by centrifugal force, significantly boosting film processing capacity.

Technical Specifications

(Custom configurations available upon request.)

Model	ML100-100	ML130-130	ML160-160
Screw diameter(mm)	SJ100-100	SJ130-130	SJ160-160
Engine Power (kW)	90	132	160
L/D(mm)	26~36	26~36	26~36
Compactor power(kW)	55	90	132
Capacity(kg)	300	500	800
Fuel Tank (L)	350	450	600

Drawings & Dimensions

Detailed CAD drawings and dimensional diagrams are available for download here or upon inquiry. Our engineering team can provide tailored designs to meet specific project requirements.

The Advantages of this Machine

1. Highly Efficient: Experience the pinnacle of automation with significantly reduced power consumption, maximizing productivity while minimizing operational costs.
2. Special Screw Design: Our bespoke screw designs cater to the unique material requirements of each customer. The screw and barrel are available in high-quality 38CrMoAL or bimetallic options for enhanced durability and performance.
3. High Capacity: Demonstrating exceptional throughput, this machine has a processing capacity of approximately 200kg/h, optimizing your production capabilities.
4. Stable Output: Transitioning material from the first to the second stage, complete with dual screen changers, ensures thorough impurity removal. As a result, the material emerges from the die in a stable, unbroken state.
5. Beautiful Pellets: Equipped with dual degassing systems, the pellets produced are devoid of air pockets, offering a superior aesthetic and structural integrity.
6. Longevity: Engineered for endurance, this machine promises a long operational life, providing reliable performance year after year.

There is side feeder on the extruder

Side screw loader

When there is no soft material, then you can use this side feeder to feed the crushed hard mateiral into the machine

Put the hard material in the hopper of loadder

After Sales Service

Standard Warranty: 13 months against the BL
Extended Warranty: Optional coverage up to 36 months.
Global Support: 24/7 technical assistance and spare parts supply.
Training: On-site or remote operation/maintenance training.

Company Profile

Please enter the title here The machine put in "I" shape

Our machine is customized, so we can put the machine in "I" shape or "L" shape. And customer also can give the dimension of the warehouse, so that we can desing the machine according it to save the sapce of the factory.

The belt conveyer

Our belt conveyor efficiently transports raw plastic film to the compactor. Equipped with a metal detector, it alerts with an alarm upon detecting metal, enabling workers to remove the metal and swiftly resume operations.

Advantage of Our Compactor

1. Counter Current Technology
Experience unparalleled process stability with enhanced material intake, ensuring consistently high output across a wide temperature range, accommodating a variety of operational conditions with ease.
Delivering superior flexibility and dependability, this technology adapts seamlessly to a diverse array of materials, enhancing operational reliability and productivity.
Achieve increased production throughputs without the need for larger plant sizes, maximizing productivity and optimizing your operational footprint.
2. Smart Start
Enjoy an unprecedented ease of operation with our logical, clearly structured, and simplified interface. Our ultramodern, ergonomic touchscreen display epitomizes user-friendliness, making complex operations intuitive and straightforward.
With fewer buttons to navigate, our system enhances user-friendliness through a high degree of automation, supported by comprehensive control packages for seamless operation.
Effortlessly access the perfect processing parameters for your specific applications. Our recipe management system allows for easy and convenient loading of saved parameters at the push of a button.
3. Save
Benefit from lower specific energy requirements, thanks to a comprehensive package of design and process engineering innovations, including the revolutionary new direct drive for the extruder screw.
Optimize production costs with advanced control technology and top-tier, energy-efficient components, such as high-performance motors, ensuring maximum efficiency and cost-effectiveness.
Our practical energy display on the operating panel provides a continuous overview of energy consumption, empowering you to implement specific measures for optimal energy management and consumption reduction.

Transition body

The second extruder

Material come from the first stage extruder to second stage extruder. There is heater on it to heat the mateirla so that the mateiral won't get hard. If customer needs, we can use a cover to protect the operator from heating.

Wth the scond extruder, the material can come out from the die stable. so that the final pellets can be stable and more beautiful.

Mateiral come out from the die, strap is coming out from all the holes

The dimension of the hole and the No. of the holes is designed by different machine and different material. We will design it according to the techinical.

Water tank

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The material come out from the die is much hot, so the water tank can cool the mateiral and the the strap can be cooled and become hard.

Coled strap will go into the gale dryer, it will blow the water on the surface of the material, so that the material can be dryed.

After be dryed, the material will go into the pelletizer to be cut into granules, and then they will be collected in the silo.

Machine testing

The machine is running very well.

Mateirla for testing and final pellets

We test the machine with LDPE film and the final granules are very beautiful.

The machine can used to recycle LDPE film, HDPE film, bags,cans, basket, PP woven bags, PP non-woven fabric. Polyester fabric and so on.

Our two screw extruder/double stage extruder granulator is characterized by being suitable for materials with more impurities, higher moisture content and large output. It also can come with a forced feeder on the top or on the side to feed the material into the extruder by force press. Sometimes customer want to fill different kinds of material into the extruder to compound them together, then we can two or three feeder on the top of on the side to feed all of these material together or at different time.

Machine loading

Our workers sweat profusely as they load our granulator machine into the container. Dressed in bright work uniforms, they systematically use the forklift and the Driving together to place each parts of the machine inside the containers carefully. Every movement showcases their professional skills and teamwork. Each parts of the machine are stacked in an orderly manner, creating a bustling yet organized scene. their seamless coordination 

ZHANGJIAGANG JORBIN MACHINERY CO.,LTD

ZHANGJIAGANG JORBIN MACHINERY CO.,LTD is a professional manufacturer of plastic recycling extrusion granulation machinery, twin screw extrusion granulation machinery,it is located in Zhangjiagang City, Jiangsu Province, China. As a manufacturer in the field of plastic recycling and granulation machine machine, we have more than 20 years experience in this plastic machine field. And our machine have been sold to all of the world like Russia, Poland, Dubai, Malysia, Taland, India,Bangladesh,Pakistan,Jordan, Mexico, Ecuador and so on.

 

We devote ourselves to the design, research and manufacture of plastic machine.Be the leader of plastic machinery manufacturer and with more than 20 years machinery manufacture and research experience,We focuses on the Reformation and innovation of technology, Actively introduce foreign advanced technology, and according to the practical situation of clients, we can supply exquisite products design,professional personal training,normative equipment installation and testing,with all-weather after-sale service.

 

MAKE TODAY FOR TOMORROW

At JORBIN, sustainability is a way of life. A future-focused organization, we're committed to doing the right thing today and makes good business sense all the time. For a better tomorrow,Everyday we make a heartfelt promise to be devoted to protect our planet, to service our customer, to cherish limited resources.

 

FAQ

Q: What's the delivery time for machine?
A: Standard models ship in 50days; customized units require 60-70 days. If customer is in hurry, we can short the delivery time for about 10days

Q: Do you provide after-sales service such install and test the machine?
A: Yes, we can send the engineer to customer's factory to help install and test the machine.

Q: Can I request a customized bucket size?
A: Absolutely! We offer tailored attachments. All of our machine can be customized, such as motor voltage, the shape of the machine.

Q: What documents do you provide for export?
A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, CO, CE. etc.). We will help the cutomer to prepare all the documents for their custom clear.

Q: How do I place an order?
A: Contact us via email/phone for a quote, then we can have a discussion with the machine to make customized, after confirm with a PO.

Why choose us

1. Our high-precision gearbox boasts remarkable carrying capacity, ensuring steady, reliable driving with minimal noise, exemplifying our commitment to superior engineering and performance.

2. Unveiling a new era of efficiency with our ingeniously crafted barrel and screw design, which ensures exceptional melt uniformity. Experience cooler melt temperatures and a remarkable boost in production output, setting new standards in performance.
3. For an array of demanding applications, we utilize premium standard nitrided steel for barrels and screws, offering superior corrosion resistance. For processing unique materials, two distinct metal choices are available to meet your specialized needs.
4. The precision of our PID meter guarantees an unwavering and precise temperature, making it a hallmark of reliability.
5. Experience unparalleled convenience with our hydraulic pressure screen changer. Screen changes are a breeze, completed swiftly in mere minutes, enhancing operational efficiency.