| Customization: | Available |
|---|---|
| After-sales Service: | 24 Hours |
| Warranty: | 1 Year |
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
Waste PET Bottles Recycled Granulation Machine/Pelletizing Machine/Pelletizer, designed for PET cans and similar materials. Equipped with a high-torque twin-screw extruding screw unit, this state-of-the-art, high-speed, high-torque, and high-power twin-screw extruder embodies a new generation of technological advancements, leveraging premier manufacturing techniques from China to enhance existing products.
Advantages of this Advanced Machine
1. Remarkable Efficiency: Featuring automatic operation with minimized power consumption, this machine ensures optimal performance.
2. Customized Screw Design: We tailor the screw design to accommodate different customer materials. The screw and barrel can be crafted from 38CrMoAL or bimetallic materials, offering versatility and durability.
3. Achieves Ideal Viscosity: This machine maintains ideal PET viscosity without a complex pre-crystallization dryer system, with only a slight IV reduction. Enhancing IV is possible by incorporating suitable additives.
5. Longevity: Engineered for extended operational life, assuring reliability and sustained performance.
Alternative Models of These Machines
|
Model |
TSSK20 |
TSSK30 |
TSSK35 |
TSSK50 |
TSSK65 |
TSSK72 |
TSSK92 |
|
Screw diameter(mm) |
21.7 |
30 |
35.6 |
50.5 |
62.4 |
71.2 |
91 |
|
Rotary speed(rpm) |
600 |
400 |
400/600 |
500/600 |
400/500 |
400/500 |
400/500 |
|
Main motor power(kw) |
4 |
11 |
11/15 |
37/45 |
55/75 |
90/110 |
220/250 |
|
L/D |
32-40 |
28-48 |
32-48 |
32-48 |
32-48 |
32-48 |
32-40 |
|
Capacity(kg/h) |
2-10 |
5-30 |
10-80 |
20-150 |
100-300 |
300-600 |
600-1000 |
Machine Layout
Comprehensive Machine Photographs
Crystallization Process Dryer: Efficiently pre-dries PET flakes, ensuring optimal processing conditions.
Volume: 1000L for substantial processing capacity.
Heater Power: A robust 36kW for effective thermal management.
Heating Method: Utilizes electric heating for consistent and reliable performance.
Blower Power: 4kW delivering powerful air-flow.
Mixer Power: 2.2kW for thorough material blending.
Mixer Shaft: Constructed from SS304 for high durability and corrosion resistance.
Material Composition: Interior is stainless steel, exterior is A3, and includes a warm insulation layer for temperature stability.
User-Friendly Hopper Design: The openable door on the hopper facilitates easy operation and maintenance.
Single Screw Feeder: Specialized for consistent feeding of flakes into the extruder, ensuring stability in material flow.
Efficient Feeding System: Utilizing a single screw feeder, this system ensures equal and stable feeding of PET flakes into the extruder.
Horizontal Screw Specifications:
Screw Diameter:φ60
Power:1.5kW providing adequate power for efficient operation.
Hopper Material: Fabricated from SS304 for superior durability.
Hopper Visibility: Equipped with a sight glass, allowing operators to monitor material levels effectively.
Twin Screw Extruder Machine
Barrel Quantity: 10 ensuring comprehensive processing capability.
Length of Barrel #1-10 is 234mm providing precise processing dimensions.
Total Barrel Length: Approximately 2340mm offering extensive material handling.
Barrel Construction: Barrels #1-9 crafted from 38CrMoAl, hardened to ≥61HRC for enhanced durability.
Cooling System: Water-cooled barrel sections, each equipped with single throttle and solenoid valve, with solenoid valves imported from Italy for superior performance.
Barrel Configurations: Barrel #1 open for feeder, Barrel #4: Open barrel, designed for natural degassing,Barrel #6, Barrel #68: Open barrel, configured for vacuum degassing for optimal material processing.Others are completely sealed off, ensuring a secure and efficient operation.
Our processing section is equipped with a stainless steel cover, meticulously engineered to provide optimal protection against any external factors.
Diameter: 62.4 mm, L/D ratio: 36:1, perfectly crafted for exceptional performance.
With a center distance of 52mm, our design ensures superior precision and efficiency.
The screw is composed of high-quality W6Mo5Cr4V2, ensuring durability and longevity.
The system operates at a counter-rotating speed of 400 RPM, offering robust and reliable performance.
A robust pair of screw shafts, along with screw elements, crafted from 40CrNiMo; hardened to ≥61HRC for remarkable strength.
Material flows seamlessly from the die, utilizing a pull trap method akin to noodle pelletizing. Specifically for PET, incorporating a robust vacuum system such as a Roots pump enhances pellet quality significantly.
The screws are cooled efficiently with water, meticulously controlled by electric valves for optimal operation.
Incorporating cutting-edge screw elements, our machine is designed for exceptional performance.
For vacuum applications, we offer flexibility with the option of using either a Roots vacuum or a Bipolar pump.
The extruder is equipped with degassing capabilities, maintaining the integrity and quality of the output.
Water tank
Material emerges from the die and enters the water tank for an efficient cooling process. A rubber roller in the tank facilitates the transfer of material straps to the gale dryer, which effectively removes surface moisture.
The tank stretches to a length of 4 meters, providing ample space for efficient processing.
Crafted from premium SS304, the tank is supported by a Q235 bracket for stability and durability.
Easily adjustable, the system can be moved up and down, forwards, or backwards to align precisely with the die and material requirements.
The gale dryer is powered by a robust 2.2 kW blower, ensuring efficient drying of materials.
Pelletizer
A. Featuring a portal-shaped type pelletizer for consistent and high-quality output.,Equipped with a robust horniness alloy rotary cutter, designed for precision and efficiency.
B. Capacity:Impressive capacity of 300 kg/hr, meeting high production demands with ease.
C. Motor Power: 4 kW, ensuring powerful and consistent operations.
D. Cutter Diameter: 300 mm, precision-engineered for optimal performance.
E. Blade Width: 20 mm, meticulously designed for precise cutting.
F. Traction Speed: Ranges from 30 to 90 m/min, offering flexibility to meet diverse processing needs.
G. Number of Cutter Gears: 32, ensuring precise and efficient operations.
H. Max Number of Lines: Less than 60, optimized for high-quality production.
Final Pellets and Raw Material
For further information on this exceptional machine, please do not hesitate to contact us. We can provide detailed photos and videos upon request.
1. We supply the following essential documents with the machine:
2. We provide a one-year quality guarantee. During this period, should a malfunction be attributed to us, replacement parts will be dispatched via DHL or other courier services within 7 working days of receiving the complaint. We will also send technicians to your facility for maintenance, with all costs covered by us.
3. After the one-year guarantee, we continue to support you with payable spare parts and on-site technician maintenance as needed. Any required parts will be sent promptly.
4. We are confident that our quotation will meet your requirements and are more than happy to provide any further information you may need.
5. Available 24/7 service: Cell: +86-13915707468, always ready to assist you with your needs.
){kind=link}