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Behold the revolutionary Pet Bottle Flake Recycling Granulator Plant and Pelletizer Plant! Equipped with a High-torque twin-screw extruding unit, this machine stands as a beacon of innovation. As a new-generation marvel, it boasts high-speed, high-torque, and high-power capabilities, elevating the technology to new heights by harnessing the cutting-edge manufacturing techniques pioneered in China.
Key Advantages of This Remarkable Machine:
1. Exceptional Efficiency: Unleash the power of automation with this machine, engineered for superior efficiency while minimizing energy consumption.
2. Tailored Screw Design: We craft bespoke screw designs to accommodate diverse material requirements, utilizing materials such as 38CrMoAL or bimetallic for the screw and barrel.
3. Optimal PET Viscosity: Achieve the desired PET viscosity effortlessly, without the need for a complex precystallization dryer system. Experience minimal IV reduction and enhance IV levels by introducing suitable additives.
5. Long-lasting Durability: This machine is built to endure, offering a prolonged lifespan for uninterrupted operation.
Explore Other Variants of These Exceptional Machines:
|
Model |
TSSK20 |
TSSK30 |
TSSK35 |
TSSK50 |
TSSK65 |
TSSK72 |
TSSK92 |
|
Screw diameter(mm) |
21.7 |
30 |
35.6 |
50.5 |
62.4 |
71.2 |
91 |
|
Rotary speed(rpm) |
600 |
400 |
400/600 |
500/600 |
400/500 |
400/500 |
400/500 |
|
Main motor power(kw) |
4 |
11 |
11/15 |
37/45 |
55/75 |
90/110 |
220/250 |
|
L/D |
32-40 |
28-48 |
32-48 |
32-48 |
32-48 |
32-48 |
32-40 |
|
Capacity(kg/h) |
2-10 |
5-30 |
10-80 |
20-150 |
100-300 |
300-600 |
600-1000 |
A Glimpse Into the Machine's Layout:
Detailed Views: Marvel at the Captivating Photos of Our Machinery:
Crystallization Process: Dryer: Efficiently pre-dry PET flakes for optimal results.
Volume: A generous 1000L capacity.
Heater Power: A robust 36kW to ensure consistent heating.
Heating Method: Powered by electricity for precision and control.
Blower Power: 4kW for effective air circulation.
Mixer Power: 2.2kW ensures thorough blending.
Mixer Shaft: Constructed with durable SS304 stainless steel.
Material Construction: The interior boasts stainless steel, while the exterior features A3 material, all encapsulated within a warm insulation layer.
Convenience Redefined: An accessible open door on the hopper simplifies operation.
Single Screw Feeder: Seamlessly feed flakes into the extruder with precision.
Ensure uniform and stable feeding of PET flakes into the extruder using our reliable single screw feeder.
Horizontal Screw Specifications::
Screw Diameter::φ60
Power:1.5kw
Hopper Material: Premium SS304 stainless steel.
Visual Inspection: A sight glass on the hopper allows workers to easily monitor material levels.
Twin Screw Extruder Machine Features:
Barrel Count: 10
Length of Barrel #1-10 is 234mm
Total Barrel Length: Approximately 2340mm for expansive operation.
Material Excellence: Barrels #1-9 are crafted from 38CrMoAl and hardened to ≥61HRC for durability.
Cooling System: Each barrel section is water-cooled, employing single throttle and solenoid valves, with solenoid valves sourced from Italy for superior quality.
Barrel #1 is designed for feeder integration, while Barrel #4features an open barrel design for natural degassing, and Barrel #6, and Barrel #68are open barrels, optimized for vacuum degassing. The others are securely closed ensuring optimal safety and efficiency.
The processing section is elegantly shielded with a stainless steel cover, providing robust protection against external elements.
Diameter: 62.4 mm | L/D Ratio: 36:1 for superior performance.
Center distance: 52mm, precisely engineered for optimal functionality.
Material of screw: W6Mo5Cr4V2, crafted for exquisite durability and strength.
Rotating speed (counter rotating): 400 RPM, ensuring efficient processing.
A pair of high-performance screw shafts with screw elements. The screw shafts are made of 40CrNiMo, hardened to a robust ≥61HRC.
The material emerges from the die in a pull trap-like noodle pelletizing fashion, essential for PET processing. A high-quality vacuum, like a roots pump, ensures superior pellet quality.
Screw cooling system: Water flow precisely controlled by electric valves for optimal temperature management.
Screw elements are expertly designed to maximize the machine's capabilities.
Vacuum options include the powerful Roots vacuum or a Bipolar pump for enhanced efficiency.
Degassing on the extruder is seamlessly integrated for superior processing.
Water tank, meticulously designed for effective cooling processes.
Material transitions from the die into the water tank for cooling, featuring a rubber roller. The material strap is swiftly sent into a gale dryer to evaporate surface moisture efficiently.
Length of tank: 4 meters, offering ample space for effective cooling.
The tank is constructed from durable SS304 stainless steel, with a sturdy Q235 material bracket.
The system is versatile, allowing upward, downward, forward, and backward movement to adapt perfectly to the die and material requirements.
Blower power on gale dryer: 2.2 kW, engineered for high performance.
Pelletizer: A critical component for transforming raw materials into premium pellets.
A. Portal-shaped type pelletizer, designed for precision and efficiency.,Premium horniness alloy rotary cutter for precise and durable cutting.
B. Capacity: Efficiently processes 300 kg/hr to meet high production demands.:300 kg/hr, ensuring a steady and robust production flow.
C. Motor power: 4 kW, providing ample power for optimal performance.
D. Cutter diameter: 300 mm for effective material processing.
E. Blade width: 20 mm, engineered for precision and high efficiency.
F. Traction speed: 30-90 m/min, offering flexibility and control in production.
G. Number of cutter gears: 32, designed for robust and precise operation.
H. Maximum number of lines: Less than 60, ensuring streamlined processing.
Final pellets and raw materials are transformed with exceptional quality and consistency.
For more intricate details about this exceptional machine, feel free to contact me. I can provide a wealth of detailed photos and videos to assist you.
1. We provide the following essential documents with the machine:
2. We offer a one-year quality guarantee. If any malfunctions are determined to be our responsibility within this period, we commit to sending replacement spare parts via DHL courier or another method within 7 workdays upon receiving the complaint. Technicians will be dispatched to the buyer's location for maintenance, with all costs covered by us.
3. Beyond the one-year guarantee, we offer payable spare parts and technician visits for maintenance. Any broken spares will be dispatched as quickly as possible to ensure minimal downtime.
4. We trust our quotation aligns with your requirements and we remain eager to provide any further information you may need.
5. 24-hour service for your convenience: Cell: +86-13915707468, always ready to assist you.
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