Customization: | Available |
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After-sales Service: | 24 Hours |
Warranty: | 1 Year |
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Step into the future of recycling with the plastic PET bottles PP PE bottles recycling twin screw extrusion pelletizing machine. This marvel of engineering features a High-torque twin-screw extruding screw unit. Embrace the next-generation high-speed, high-torque, and high-power twin screw extruder, meticulously crafted with advanced Chinese manufacturing technology for unmatched technological advancement.
Here's why this machine stands out from the rest:
1. Unmatched Efficiency: Enjoy automation that minimizes power consumption, making your recycling process seamlessly efficient.
2. Tailored Screw Design: Each screw is custom-designed to suit different materials, made from 38CrMoAL or high-performance bimetallic options, ensuring unparalleled performance and durability.
3. Exceptional Viscosity Control: Achieve the perfect PET viscosity without the hassle of a complex precystallization dryer system. This machine reduces IV slightly but can enhance it by incorporating suitable additives, optimizing your product quality.
5. Longevity Redefined: Experience a machine built for a long life, ensuring sustained productivity and reliability.
Explore other variants of these state-of-the-art machines.
Model |
TSSK20 |
TSSK30 |
TSSK35 |
TSSK50 |
TSSK65 |
TSSK72 |
TSSK92 |
Screw diameter(mm) |
21.7 |
30 |
35.6 |
50.5 |
62.4 |
71.2 |
91 |
Rotary speed(rpm) |
600 |
400 |
400/600 |
500/600 |
400/500 |
400/500 |
400/500 |
Main motor power(kw) |
4 |
11 |
11/15 |
37/45 |
55/75 |
90/110 |
220/250 |
L/D |
32-40 |
28-48 |
32-48 |
32-48 |
32-48 |
32-48 |
32-40 |
Capacity(kg/h) |
2-10 |
5-30 |
10-80 |
20-150 |
100-300 |
300-600 |
600-1000 |
Comprehensive Machine Layout.
Detailed Machine Photos for a closer look at the sophisticated engineering.
Crystallization Process: A key step in refining PET quality. Efficient Drying: Pre-dry the PET flakes to perfection.
Volume Capacity: Generous 1000L to handle significant material loads.
Powerful Heater: 36kW for precise temperature control.
Electric Heating: Provides consistent and efficient heat distribution.
Robust Blower: 4kW for optimal air circulation and drying efficiency.
Mixer Power: 2.2kW to ensure thorough and even material mixing.
Mixer Shaft: Crafted from premium SS304 for superior strength and durability.
Material Excellence: Interior made of stainless steel, exterior A3, all wrapped in a warm insulation layer for safe and efficient operation.
User-Friendly Design: An open door on the hopper allows for easy operation and maintenance.
Single Screw Feeder: Improves efficiency by feeding flakes consistently into the extruder.
Consistent Feeding: The single screw feeder ensures the PET flakes are delivered to the extruder with precision, maintaining stability and equilibrium.
Horizontal Screw Parameters: Key specifications for optimal performance.:
Screw Diameter::φ60
Power Specification::1.5kW for reliable operation.
Hopper Material: Constructed from durable SS304 for resistance and longevity.
Visibility for Precision: A sight glass on the hopper lets workers monitor material levels effortlessly.
Twin Screw Extruder Machine: A core component for exceptional extrusion results.
Barrel Count: 10 for extended processing capability.
Length of Barrel #1-10 is 234mm for precise processing control.
Total Barrel Length: An extensive ~2340mm for superior material processing.
Barrels 1-9: Expertly crafted from 38CrMoAl, hardened to ≥61HRC for unmatched durability.
Advanced Cooling System: Each barrel section cooled with water, featuring single throttle and solenoid valves imported from Italy for optimal temperature regulation.
Flexible Operation: Barrel #1 open for feeder, Barrel #4: open barrel, dedicated to natural degassing, Barrel#6, Barrel#68: open barrel, designed for rigorous vacuum degassing, ensuring top-notch product quality.The remaining components of the system are securely sealed to ensure optimal performance and safety.
The processing section is thoughtfully designed with a stainless steel cover, providing robust protection against external elements.
The machine boasts a diameter of 62.4 mm and an L/D ratio of 36:1, ensuring efficient processing.
The center distance is precisely measured at 52mm for optimal alignment and performance.
Crafted from W6Mo5Cr4V2 material, the screw is engineered for durability and high performance.
The machine operates at an impressive rotating speed of 400RPM, counter rotating for enhanced efficiency.
A pair of robust screw shafts, made from 40CrNiMo and hardened to ≥61HRC, complete with expertly crafted screw elements.
As the material exits the die, it is expertly processed in a noodle-like pelletizing method, perfect for PET. Utilizing a high-quality vacuum system, such as a roots pump, ensures superior pellet quality.
The screw is cooled efficiently with water, controlled precisely via electric valves, ensuring optimal operating conditions.
Advanced screw elements form the core components of the machine, designed for superior performance.
The vacuum system offers versatility, with options to use either a Roots vacuum or a Bipolar pump for superior efficacy.
Equipped with a high-performance degassing system on the extruder, ensuring pure and refined outputs.
The water tank is an integral part of the system, expertly designed for efficient cooling processes.
Material emerges from the die and enters the water tank for rapid cooling. A rubber roller within facilitates smooth transition into a gale dryer, effectively removing surface moisture.
The water tank extends to a length of 4m, providing ample space for efficient cooling.
Constructed from SS304, the tank is robust and reliable, while the bracket is made of durable Q235 material.
Designed for flexibility, the system can be adjusted up, down, forward, and backward to perfectly align with the die and material requirements.
The gale dryer features a powerful 2.2kW blower, ensuring quick and efficient drying.
The Pelletizer is an essential component of the system, engineered for optimal pellet production.
A. The pelletizer features a portal-shaped design, maximizing efficiency and output quality.,Fitted with a horniness alloy rotary cutter, the system ensures precise cutting and durability.
B. The system boasts a remarkable production capacity,:300kg/hr, meeting demanding production needs with ease.
C. The motor power is rated at 4KW, providing robust performance for demanding operations.
D. With a cutter diameter of 300mm, the system is designed for maximum efficiency.
E. The blade width measures 20mm, ensuring precise cuts and consistency.
F. Traction speed ranges from 30-90m/min, adaptable to diverse processing requirements.
G. Equipped with 32 cutter gears, the machine is engineered for superior performance and efficiency.
H. Capable of handling a maximum number of lines less than 60, providing extensive versatility.
The final pellets are of exemplary quality, made from top-grade raw materials, ensuring consistency and excellence.
For more intricate details on this extraordinary machine, feel free to contact me. I am happy to provide detailed photos and videos for your perusal.
1. Accompanying each machine, we provide the following essential documents:
2. We offer a one-year quality guarantee. During this period, should any malfunctions occur that are deemed our responsibility, we will expedite replacement parts via DHL or another courier within 7 working days upon receiving your complaint. Additionally, our expert technicians are available to visit your facility for maintenance, with all expenses covered by us.
3. Beyond the one-year guarantee, we offer paid spare parts and technician visits for ongoing maintenance. We strive to supply any required parts as swiftly as possible.
4. Our quotation has been crafted to meet your needs, and we are delighted to provide further information at your request.
5. Our 24-hour service is always at your disposal, ensuring prompt and reliable support whenever you need it. 00de2dd7