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Our top-tier Extruder Granulator specifically engineered for recycling PP empty woven bags. This multifunctional Pelletizer not only processes PP/PE films and bags but also excels with PP woven bags. Equipped with a side feeder, it efficiently handles rigid materials, making it a versatile and essential tool for any recycling operation.
The film material embarks on its transformative journey via a belt conveyor into the compactor, where precision-engineered rotary cutters take center stage. These cutters, ingeniously mounted on the cutter plate, work alongside stable cutters, expertly installed on the compactor's side. Harnessing the power of high-speed rotation, the film metamorphoses into smaller fragments. As these fragments spin, the friction generated causes them to heat up, increasing their density while simultaneously evaporating moisture. Ultimately, a centrifugal force propels the film shards seamlessly into the extruder, significantly boosting processing capacity.
Our robust two-stage machine, featuring dual screen changers, is designed to meticulously filter out impurities, ensuring superior output quality. With both vacuum and natural degassing systems integrated, the resulting pellets boast a pristine appearance. This machine epitomizes high performance and remarkable efficiency, setting a new benchmark in recycling technology.
Unveiling the remarkable advantages of this groundbreaking machine
1. Unmatched Efficiency: Embrace automation and reduced power consumption for an eco-friendly and cost-effective operation.
2. Customized Screw Design: Our expert engineers will tailor the screw to suit diverse materials. Choose between 38CrMoAL or bimetallic material for unparalleled durability.
3. Exceptional Capacity: Delivering an impressive output of approximately 200kg/h, this machine is designed for high-volume recycling.
4. Consistent Material Flow: As material transitions from the first to the second stage, dual screen changers ensure meticulous impurity filtration, guaranteeing flawless extrusion.
5. Pristine Pellets: The dual degassing system eliminates any air pockets, resulting in perfectly formed pellets with exquisite aesthetics.
6. Remarkable Longevity: Engineered for endurance, this machine promises a long, productive life.
Discover the unrivaled advantages of our state-of-the-art compactor
1. Cutting-Edge Counter Current Technology
Unprecedented process stability, thanks to enhanced material intake, ensures consistently high output performance across a broader temperature spectrum.
Elevated flexibility and operational reliability accommodate a wide array of materials, enhancing productivity.
Maximize throughput without increasing plant size, thus boosting overall productivity and efficiency.
2. Intelligent Smart Start System
Experience unprecedented ease of operation with a logical, user-friendly interface and an ultramodern ergonomic touchscreen display.
Streamlined operations with fewer buttons and extensive automation enhance user-friendliness, including comprehensive control packages.
Optimize every application with ease, thanks to our recipe management system that simplifies parameter loading at the touch of a button.
3. Energy-Saving Innovations
Enjoy reduced specific energy requirements, courtesy of an integrated package of design and process engineering measures, including the revolutionary direct drive for the extruder screw.
Cut production costs with advanced control technology and high-quality, energy-efficient components, such as high-performance motors.
Monitor energy consumption effortlessly with a practical energy display on your operating panel, enabling precise optimization measures for consumption.
Explore the exceptional features of our machinery
1. Precision Engineering: Featuring a high-precision gearbox with superior carrying capacity, steady operation, and minimal noise levels.
2. Advanced Design: Newly designed barrel and screw ensure optimal melt uniformity, lower melt temperatures, and significantly increased production rates.
3. Robust Construction: Employing high corrosion-resistant, standard nitrided steel for barrels and screws, with options for unusual materials processed using dual metal choices.
4. Precise Temperature Control: The PID meter maintains temperature accuracy and stability for optimal processing conditions.
5. Effortless Maintenance: The hydraulic pressure screen changer enables quick and easy screen changes, completed within minutes.
Discover the intricate details of the ML130-130 Two-Stage Machine
Item NO. | Item name | Quantity | Power |
1 | Belt conveyor | 1set | 2.2kW |
2 | Φ150/28single screw extruder | 1 set | 132kW |
3 | Compactorr | 1 set | 75kW |
4 | Hydraulic screen changer system | 1 set | 2.2kW |
5 | Φ150/10 single screw extruder | 1 set | 45kW |
6 | Hydraulic screen changer system | 1 set | 2.2kW |
7 | Water-ring die face cutting system | 1 set | 2.2kW |
8 | Chute | 1 set | --- |
9 | Centrifugal dryer | 1set | 5.5kW |
10 | Vibration | 1set | 2*0.22kW |
11 | Wind transmission system | 1 set | 4kW |
12 | Storage Silo | 1 set | --- |
13 | Electrical control box | 1 set | --- |
Explore the strategic layout of this exceptional machine, designed to optimize your recycling processes with unparalleled efficiency and precision.
1. Belt Conveyor: A reliable, smooth-operating belt conveyor ensuring efficient material transport. 2. Compactor: A robust compactor for handling and processing materials seamlessly. 3. SJ150/28 Single Screw Extruder: Precision-engineered for optimum extrusion performance.
4. Hydraulic Screen Changer: Allows for quick and efficient screen changes without halting production. 5. SJ150/10 Single Screw Extruder: Tailored for high-quality extrusion processes. 6. Hydraulic Screen Changer: Another versatile unit for enhanced production efficiency.
7. Vertical Water-Ring Granulation System: Innovative granulation for superior pellet quality. 8. Chute: Efficient material guidance. 9. Centrifugal Dewatering: High-speed dewatering for quick drying.
Discover more machine photos showcasing our advanced technology and craftsmanship.
Belt Conveyor: Engineered for durability and efficiency in material transport.
Belt Conveyor with Metal Detector: Enhance your safety measures by adding a metal detector that alerts and stops the conveyor when metal is detected, allowing for safe removal and resumption of operations.
Belt Material: Durable PVC ensuring long-lasting performance.
Plank Material: Robust carbon steel, providing strength and reliability.
Motor Power: 2.2 kW, delivering efficient performance.
Width of Conveyor: 600 mm, designed for optimal material handling.
Compactor for Film Feeding: Directly feed films and bags for efficient processing. The compactor is equipped with advanced technology. Counter-Current Technology: Enhances machine capacity, boosting productivity.
Versatile Production: Switch between film and rigid material production effortlessly. Stop the compactor to process rigid PP PE materials like bottles, cans, barrels, via the side feeder, ensuring diverse material processing capabilities.
Two-Stage Machine: Featuring dual extruders and screen changers with degassing. Ensures stable output and consistent capacity from the die.
Advanced Degassing: Between machine stages, choose from natural or vacuum degassing for optimal material quality.
Water-Ring Pelletizing System: Control speed and customize pellet size to meet specific requirements. Options include vertical, horizontal, and strap styles, offering flexibility in production.
Centrifugal Dryer & Wind Transmission System: Efficient drying and transport into the silo for streamlined operations.
Comprehensive Machine Line: Engineered for precision and efficiency in every process.
Material Testing & Final Pellets: Ensure quality output with rigorous testing and premium pellet production.
Machine Parameters: Detailed specifications for informed decision-making.
Model | Screw diameter(mm) | L/D | Capacity (kg/h) | |
ML-100/100 |
SJ-100 | 100 | 26~33 | 250~300 |
SJ-100 | 100 | 10 | ||
ML-120/120 | SJ-120 | 120 | 26~33 | 300~400 |
SJ-120 | 120 | 10 | ||
ML-150/150 | SJ-150 | 150 | 26~33 | 500~600 |
SJ-150 | 150 | 10 | ||
ML-180/180 | SJ-180 | 180 | 26~33 | 800~1000 |
SJ-180 | 180 |
10 |
For detailed insights, feel free to contact us. We're ready to provide additional photos and videos showcasing our machine's capabilities.
1. Essential Documentation Provided: Comprehensive support to ensure seamless operation.
2. One-Year Quality Guarantee: During this period, should any malfunction arise under our responsibility, we will promptly dispatch replacement parts via DHL or similar, within 7 working days post-complaint. Additionally, technicians are available for on-site maintenance, covering all expenses.
3. Post-Guarantee Support: Access to affordable spare parts and expert technician maintenance visits. We ensure prompt dispatch of any necessary replacements.
4. We are committed to meeting your needs and welcome any further inquiries for more information.
5. 24-Hour Service: Always here to assist and support you. Cell: +86-13962219194