| Customization: | Available |
|---|---|
| After-sales Service: | 24 Hours |
| Warranty: | 1 Year |
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Welcome to the incredible world of plastic recycling with the 500kg/h Advanced Plastic PET Recycling Plant! This state-of-the-art machine features a high-torque twin-screw extruder unit, representing the pinnacle of modern technology. Drawing on advanced Chinese manufacturing techniques, this machine is a game-changer in speed, torque, and power.
Why Choose This Machine? Unveil the Advantages!
1. Unmatched Efficiency: Enjoy an automatic operation with minimal power consumption, ensuring high performance and energy savings.
2. Tailored Screw Design: We customize the screw specifically for your material needs. Choose between 38CrMoAL or bimetallic materials for the screw and barrel.
3. Optimal PET Viscosity: Achieve ideal PET viscosity without the hassle of pre-crystallization dryer systems. Experience minimal IV reduction and boost IV levels with the right additives.
5. Durability Redefined: Built for longevity, this machine promises a lasting operational life.
Explore Other Machine Variants: Discover the potential of our alternative models.
|
Model |
TSSK20 |
TSSK30 |
TSSK35 |
TSSK50 |
TSSK65 |
TSSK72 |
TSSK92 |
|
Screw diameter(mm) |
21.7 |
30 |
35.6 |
50.5 |
62.4 |
71.2 |
91 |
|
Rotary speed(rpm) |
600 |
400 |
400/600 |
500/600 |
400/500 |
400/500 |
400/500 |
|
Main motor power(kw) |
4 |
11 |
11/15 |
37/45 |
55/75 |
90/110 |
220/250 |
|
L/D |
32-40 |
28-48 |
32-48 |
32-48 |
32-48 |
32-48 |
32-40 |
|
Capacity(kg/h) |
2-10 |
5-30 |
10-80 |
20-150 |
100-300 |
300-600 |
600-1000 |
Machine Layout: Strategically designed for seamless integration.
Detailed Machine Imagery: Visualize excellence with our comprehensive photo gallery.
Crystallization Process: Master the fine art of crystallization. Advanced Dryer: Pre-dry PET flakes efficiently for optimal processing.
Generous Volume: A robust 1000L capacity to meet your needs.
Powerful Heating: Harness 36kW of heater power for superior results.
Electric Heating Method: Enjoy efficient and uniform heat distribution.
Efficient Blower: 4kW power for maximum effectiveness.
Mixer Power: 2.2kW for thorough and consistent mixing.
Durable Mixer Shaft: Constructed from premium SS304 material.
Premium Materials: Inside, stainless steel; outside, A3 with a warm insulation layer for superior performance.
User-Friendly Operation: The hopper features a convenient open door for easy access and operation.
Single Screw Feeder: Efficiently feed PET flakes into the extruder with precision.
Consistent Feeding: The single screw feeder ensures even and stable material input into the extruder.
Technical Excellence in Horizontal Screw DesignSpecifications:
Screw Diameter:φ60
Power Output:1.5kw
Hopper Material: Crafted from durable SS304 for optimal performance.
Enhanced Visibility: Sight glass on the hopper allows easy material monitoring.
State-of-the-Art Twin Screw Extruder System
Barrel Configuration: 10
Barrel #1-10 Length34mm
Overall Barrel Length: Approximately 2340mm for comprehensive processing.
Material Excellence: Barrels #1-9 made from 38CrMoAl, hardened to ≥61HRC for exceptional durability.
Precision Cooling: Water-cooled barrel sections with single throttle and Italian-imported solenoid valves for enhanced cooling.
Innovative Barrel Design4: Open Barrel for Natural Degassing, Barrel#6, Advanced Barrel68: Open Barrel for Vacuum Degassing. All other barrels remain sealed for optimal performance.
Our processing section is meticulously designed with a robust stainless steel cover, offering superior protection and ensuring the high-quality performance of our operations.
Diameter: 62.4 mm, with an impressive L/D ratio of 36:1, providing unparalleled efficiency and precision.
The centre distance measures a precise 52mm, ensuring optimal alignment and functionality.
Crafted from the high-grade material W6Mo5Cr4V2, the screw offers exceptional durability and performance.
With a counter-rotating speed of 400RPM, the machinery operates smoothly and efficiently.
Our screw shafts, made from premium 40CrNiMo and hardened to ≥61HRC, include complete screw elements for excellent longevity and performance.
The material emerges seamlessly from the die in a pull-trap, noodle-like pelletizing method. PET must utilize this superior pelletizing approach. Ensure an excellent vacuum system, like a roots pump, for optimal pellet quality.
Innovative cooling for the screw is facilitated by water, meticulously controlled by electric valves for precise temperature management.
State-of-the-art screw elements empower the machine to deliver exceptional results.
For vacuum needs, opt for the powerful Roots vacuum or the efficient Bipolar pump.
Our extruder features effective degassing capabilities, ensuring top-quality output.
The water tank ensures optimal cooling and processing of materials.
After exiting the die, the material enters the water tank for thorough cooling. A rubber roller in the tank facilitates seamless transfer to the gale dryer, where water is effortlessly blown off the surface.
The tank boasts a length of 4 meters, offering ample space for efficient cooling processes.
Crafted from SS304 for the tank and Q235 for the bracket, ensuring robustness and reliability.
The design allows for versatile movement, enabling up and down, forward, and backward adjustments to accommodate the die and material requirements.
The gale dryer features a powerful blower with 2.2kW, ensuring quick and efficient drying.
Pelletizer
A. Portal shaped type pelletizer, engineered for precision and quality.,Outfitted with a durable horniness alloy rotary cutter for immaculate cutting performance.
B. The pelletizer boasts a remarkable capacity, meeting high-demand needs.:Able to process a substantial 300kg/hr, ensuring productivity and efficiency.
C. Motor power: 4KW, delivering unmatched performance and reliability.
D. Cutter diameter: 300mm, designed for precision cutting and superior results.
E. Blade width: 20mm, ensuring precise and clean cuts every time.
F. Traction speed ranges from 30-90m/min, offering versatility and control.
G. Equipped with 32 cutter gears for superior efficiency and performance.
H. Capable of handling a maximum number of lines: less than 60, optimizing productivity.
Final pellets and Raw material
For further details on this exceptional machine, please contact me. I am ready to provide more detailed photos and videos to enhance your understanding.
1. With the machine, we supply essential documents, including:
2. We offer a one-year quality guarantee. Should any malfunction attributed to us occur, we will promptly send replacement parts via DHL or equivalent within 7 working days and deploy technicians to your site for repairs, all at no extra cost.
3. After the one-year guarantee, we continue to offer payable spare parts and on-demand technician maintenance, ensuring your operations run smoothly. Any required parts will be dispatched with urgency.
4. We are confident that our quotation aligns with your needs and are eager to provide further information upon request.
5. Dedicated 24-hour service: Contact us at Cell +86-13915707468 for immediate assistance.
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